Piston Pin And Pin Bore - Suzuki DR650SE Shop Manual

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3·29 ENGINE
PISTON PIN AND PIN BORE
Using a caliper gauge, measure the piston pin bore inside
diameter, and using a micrometer measure the piston pin
outside diameter. If the difference between these two meas-
urements is more than the limits, replace both piston and
piston pin.
em
09900-20605:
Dial calipers
09900-20205:
Micrometer
(0-25
mm)
Piston pin bore
Service Limit:
23.030
mm
(0.9067
in)
Piston pin 0.0.
Service Limit:
22.980
mm
(0.9047
in)
CONROD SMALL END I.D.
Using a caliper gauge, measure the conrod small end inside
diameter.
,molt
09900-20605:
Dial calipers
Service Limit:
23.040
mm
(0.9071
in)
If the conrod small end bore inside diameter exceeds the
limit, replace conrod.
CONROD DEFLECTION AND
CONROD BIG END SIDE CLEARANCE
Wear on the big end of the conrod can be estimated by
checking the movement of the small end of the rod. This
method can also check the extent of wear on the parts of
the conrod's big end.
,M;lt
09900-20701:
Magnetic stand
09900-20606:
Dial gauge
(1/100
mm)
09900-21304 :
V-block
Service Limit:
3.0
mm
(0.12
in)

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