Suzuki DR650SE Shop Manual page 75

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REASSEMBLY
Assemble the countershaft and driveshaft, in the reverse
order of disassembly. Pay attention to following points:
NOTE:
Before installing the gears, lightly coat moly paste or engine
oil to the driveshaft and countershaft.
~99000-25140:
SUZUKI MOLY PASTE
• When installing a new circlip, pay attention to the direc-
tion of the circlip. Fit it to the side where the thrust is as
shown in the illustration.
I
A
CAUTION I
*
Never reuse a circlip. After a circlip has been removed
from a shaft, it should be discarded, and a new cir-
clip must be installed.
*
When installing a new circlip, care must be taken not
to expand the end gap larger than required to slip the
circlip over the shaft.
*
After installing a circlip, always insure that it is com-
pletely seated in its groove and securely fitted.
2ND DRIVE GEAR
• Press-fit 2nd drive gear
CD
onto the countershaft.
NOTE:
Before reassembling, coat the internal face of the 2nd drive
gear with THREAD LOCK SUPER "1303".
-Q
99000-32030: THREAD LOCK SUPER
"1303"
NOTE:
Take care not to smear 4th drive gear with THREAD LOCK
SUPER "1303".
NOTE:
*
After mounting the 2nd drive gear, check that 4th drive
gear spins smoothly by moving it with your fingers.
*
This procedure may be performed only twice before shaft
replacement is required.
3RD DRIVEN GEAR BUSHING
• When installing the gear bushing onto the drives haft, align
the oil hole
@
of the shaft with the bushing oil hole
@.
ENGINE 3·38
rI""
Sharp edge

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