Preparations For Operation; Torch Parts Selection; Torch Connection; Set Operating Pressure - ESAB A120 Operating Manual

Automated plasma cutting system
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CUTMASTER A120
10. Pressure Indicators
PSI
BAR
MAX
MAX
90
6.3
85
5.9
80
5.5
75
5.2
70
4.8
65
4.5
MIN
MIN
The Indicators will illuminate according to the pres-
sure set by the Pressure Control Knob (number 4).
4.02

Preparations for Operation

At the start of each operating session:
WARNING
Disconnect primary power at the source
before assembling or disassembling
power supply, torch parts, or torch and
leads assemblies.

Torch Parts Selection

Check the torch for proper assembly and appropriate
torch parts. The torch parts must correspond with
the type of operation, and with the amperage output
of this Power Supply (120 amps maximum). Refer to
Section 4T.07 and following for torch parts selection.

Torch Connection

Check that the torch is properly connected. Only
ESAB model SL100 / Manual or SL100 / Mechani-
cal Torches may be connected to this Power Supply.
See Section 3T of this manual.
Check Primary Input Power Source
1. Check the power source for proper input volt-
age. Make sure the input power source meets
the power requirements for the unit per Section
2, Specifications.
2. Connect the input power cable (or close the main
disconnect switch) to supply power to the system.
Air Source
Ensure source meets requirements (refer to Section
2). Check connections and turn air supply ON.
4-2
Connect Work Cable
Clamp the work cable to the workpiece or cutting
table. The area must be free from oil, paint and rust.
Connect only to the main part of the workpiece; do
not connect to the part to be cut off.
Art # A-04509
Power ON
Place the Power Supply ON / OFF switch to the ON
(up) position. AC indicator
indicator
turns ON if there is sufficient gas pres-
sure for power supply operation and the cooling
fans turn ON.
NOTE!
Minimum pressure for power supply op-
eration is lower than minimum for torch
operation.
The cooling fans will turn ON as soon
as the unit is turned ON. After the unit
is idle for ten (10) minutes the fans will
turn OFF. The fans will come back ON
as soon as the torch switch (Start Sig-
nal) is activated or if the unit is turned
OFF, then turned ON again. If an over
temperature condition occurs, the fans
will continue to run while the condition
exists and for a ten (10) minute period
once the condition is cleared.

Set Operating Pressure

1. Place the Power Supply Function Control knob
to the SET
2. For Standoff cutting, adjust gas pressure from 70
- 85 psi / 4.8 - 5.9 bar (LED's in center of control
panel). Refer to the Standoff chart for pressure
setting details.
OPERATION
turns ON. Gas
position. Gas will flow.
0-5430

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