ESAB Precision Plasmarc IEFC-S PT-24 Manuals

Manuals and User Guides for ESAB Precision Plasmarc IEFC-S PT-24. We have 4 ESAB Precision Plasmarc IEFC-S PT-24 manuals available for free PDF download: Installation, Operation And Maintenance Manual, Installation, Operation And Maintanance Manual, Instruction Manual

ESAB Precision Plasmarc IEFC-S PT-24 Installation, Operation And Maintenance Manual

ESAB Precision Plasmarc IEFC-S PT-24 Installation, Operation And Maintenance Manual (220 pages)

With Integrated Flow Control (Separable)

Brand: ESAB | Category: Welding System | Size: 7.57 MB

Table of Contents

Table of Contents
3
Section 1 Safety

9
- Introduction
  9
- Safety Notations and Symbols
  10
- General Safety Information
  11
- Installation Precautions
  13
- Electrical Grounding
  14
- Operating a Plasma Cutting Machine
  15
- Service Precautions
  20
- Safety References
  21
Section 2 Description

27
- General
  27
- Scope
  27
- Package Options Available
  28
- Technical Specifications
  29
  - Plasma Gas
    30
  - Start Gas
    30
  - Secondary Gas
    30
  - Cut Gas
    30
Section 3 Installation

31
- General
  31
- Equipment Required
  31
- Location
  31
- Primary Electrical Input Connections
  32
- Ignition Console Basic Components and Connection Points
  35
- Interconnecting Lines
  36
- Joining Ignition and Gas Consoles
  37
- Connection Separated Gas and Ignition Consoles
  38
- Power Console Connections
  39
- Voltage Selector Switch
  39
- Input to Gas Console
  44
- Input to Power Console
  46
- Torch Mounting
  47
- Torch Coolant
  48
- Inspection of Gas and Coolant Lines
  48
- Using the 5 Solenoid Torch Manifold
  49
- Converting IEFC-S Gas Console Manifold to Accommodate a
  49
- Solenoid Torch Manifold
  49
Section 4 Operation

51
- Power Supply Controls
  51
  - Main Power Switch
    51
  - Pilot Arc Switch
    51
  - Fault Indicator Lights
    52
  - Meters
    52
  - Current Control Switch
    52
- Cut Quality
  53
  - Introduction
    53
  - Cut Angle
    53
  - Cut Flatness
    54
  - Surface Finish
    55
  - Dross
    56
  - Dross
    57
  - Dimensional Accuracy
    58
- Influence of Gas Options on Cut Quality
  59
  - Introduction
    59
  - Aluminum
    59
  - Carbon Steel
    60
  - Stainless Steel
    61
  - Introduction
    63
    
    Process Data 4.4.1 Introduction
    63
    
    Aluminum
    65
    
    Carbon Steel
    73
    
    Stainless Steel
    83
    
    Aluminum Kerf Values
    110
    
    Carbon Steel Kerf Values
    112
    
    Stainless Steel Kerf Values O
    115
    
    Stainless Steel Kerf Values Air/Air/Ch
    116
    
    Stainless Steel Kerf Values N
    117
    
    Stainless Steel Kerf Values N
    118
    
    Stainless Steel Kerf Values Air/Air
    120
    
    Plasma Marking Data
    123
Section 5 Maintenance

145
- General
  145
- Inspection and Cleaning
  145
- Torch Description
  146
- Torch Maintenance
  149
- Consumable Disassembly and Inspection
  151
- Flow Control
  157
- Proportional Valve Removal
  158
Section 6 Troubleshooting

159
- General Safety
  159
- Troubleshooting Guide
  160
  - Reduced Consumable Life
    160
  - Poor Cut Quality
    161
  - No Pilot Arc
    161
  - No Arc Transfer
    161
  - No Preflow
    161
  - Torch Fails to Fire
    161
  - Nozzle Life Extremely Short
    162
  - Short Electrode Life
    162
  - Short Electrode and Nozzle Life
    162
- Ignition Console Electrical Schematic
  166
- Ignition Console Fluid Schematic
  166
- Troubleshooting
  167
- Torch Manifold
  180
Section 7 Replacement Parts

181
- General
  181
- Ordering
  181
- Plasmarc Power Source-Exterior Components
  182
- Plasmarc Power Source-Internal Components
  188
- IEFC-S Gas Console
  206
- IEFC-S Ignition Console
  210
- Torch Assembly
  212
- Revision History
  219

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ESAB Precision Plasmarc IEFC-S PT-24 Installation, Operation And Maintanance Manual

ESAB Precision Plasmarc IEFC-S PT-24 Installation, Operation And Maintanance Manual (200 pages)

Precision PLASMARC Cutting and High Speed Marking SYSTEM with Integrated Flow Control

Brand: ESAB | Category: Welding System | Size: 7.42 MB

Table of Contents

Table of Contents
3
Section 1 Safety

7
- Introduction
  7
- Safety Notations and Symbols
  8
- General Safety Information
  9
- Installation Precautions
  10
- Electrical Grounding
  11
- Operating a Plasma Cutting Machine
  12
- Service Precautions
  17
- Safety References
  18
Section 2 Description

21
- General
  21
- Scope
  21
- Package Options Available
  21
- Technical Specifications
  22
  - Plasma Gas
    23
  - Start Gas
    23
  - Secondary Gas
    23
  - Cut Gas
    23
  - PT-24 Torch
    24
Section 3 Installation

25
- General
  25
- Equipment Required
  25
- Location
  25
- Primary Electrical Input Connections
  26
- Alternate Connection Locations for
  28
- IFC Basic Component Identification
  28
- Interconnecting Lines
  29
- Precision Plasmarc Component Interconnecting Diagram
  31
- Torch Mounting
  35
- Torch Coolant
  36
- Inspection of Gas and Coolant Lines
  36
- Using the 5 Solenoid Torch Manifold
  37
Section 4 Operation

39
- Power Supply Controls
  39
  - Main Power Switch
    39
  - Pilot Arc Switch
    39
  - Fault Indicator Lights
    40
  - Meters
    40
  - Current Control Switch
    41
- Cut Quality
  42
  - Introduction
    42
  - Cut Angle
    43
  - Cut Flatness
    44
  - Surface Finish
    45
  - Dross
    46
  - Dimensional Accuracy
    48
- Influence of Gas Options on Cut Quality
  49
  - Introduction
    49
  - Process Data 4.4.1 Introduction
    53
  - Aluminum
    55
    
    Aluminum
    57
    
    Carbon Steel
    65
    
    Stainless Steel
    75
    
    Aluminum Kerf Values
    96
    
    Carbon Steel Kerf Values
    98
    
    Stainless Steel Kerf Values O
    101
    
    Stainless Steel Kerf Values Air/Air/Ch
    102
    
    Stainless Steel Kerf Values N
    103
    
    Stainless Steel Kerf Values Air/Air
    106
Section 5 Maintenance

131
- General
  131
- Inspection and Cleaning
  131
- Pt-24 Torch Description
  132
- IFC Fluid Schematic
  133
- Torch Maintenance
  135
- Consumable Disassembly and Inspection
  137
- Torch Re-Assembly
  141
- Flow Control
  143
- Proportional Valve Removal
  144
Section 6 Troubleshooting

145
- General Safety
  145
- Troubleshooting Guide
  146
  - Reduced Consumable Life
    146
  - Poor Cut Quality
    147
  - No Pilot Arc
    147
  - No Arc Transfer
    147
  - No Preflow
    147
  - Torch Fails to Fire
    147
  - Nozzle Life Extremely Short
    148
  - Short Electrode Life
    148
  - Short Electrode and Nozzle Life
    148
- IFC Fluid Schematic
  149
- IFC Electrical Schematic
  150
- IFC Electrical Schematic
  151
- Precision Plasma Power Source Electrical Schematic
  152
- Precision Plasma Power Source Wiring Diagram (Includes CE Version)
  154
- Power Module Schematic - CE Version
  159
- Torch Manifold
  162
Section 7 Replacement Parts

163
- General
  163
- Ordering
  163
- Plasmarc Power Source-Exterior Components
  164
- Plasmarc Power Source-Internal Components
  170
- IFC Manifold
  189

ESAB Precision Plasmarc IEFC-S PT-24 Installation, Operation And Maintenance Manual

ESAB Precision Plasmarc IEFC-S PT-24 Installation, Operation And Maintenance Manual (140 pages)

Precision Plasmarc System

Brand: ESAB | Category: Cutter | Size: 6.44 MB

Table of Contents

Table of Contents
3
Safety
8
Unpacking/Hoisting
22
Inspection
22
Hoisting
22
Description

23
- General
  23
- Scope
  23
- Package Options Available
  23
Installation

27
- General
  27
- Equipment Required
  27
- Location
  27
- Primary Electrical Input Connections
  27
- Interconnecting Lines
  28
Operation

37
Cutting Quality

75
- Cut Angle
  75
- Voltage and Cut Quality
  76
- Top Dross
  78
- Dross Formation
  78
- Summary
  79
Maintenance

81
- General
  81
- Inspection and Cleaning
  81
- Torch Consumable Parts
  81
- Gas Pressure Switch
  81
- Torch Description and Maintenance
  81
- Torch Maintenance
  82
- Consumable Removal, Inspection and Installation
  82
Troubleshooting

85
- Process Troubleshooting
  85
- Troubleshooting Procedures
  87
- Schematics and Wiring
  92
Repair Parts

101
- Replacement Parts Lists
  102
- General
  103
- Ordering
  103

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ESAB Precision Plasmarc IEFC-S PT-24 Instruction Manual

ESAB Precision Plasmarc IEFC-S PT-24 Instruction Manual (128 pages)

CUTTING TORCH for electronic flow controls with high speed marking Mechanized Cutting

Brand: ESAB | Category: Cutter | Size: 5.19 MB

Table of Contents

Safety
2
Table of Contents
3
1 Safety Precautions

5
- Safety - English
  5
  - Description
    17
  - Interconnecting Lines
    19
  - Accessories
    20
  - Installation
    21
  - Torch Mounting
    21
  - Operation
    23
  - Using a 5 Solenoid Torch Manifold
    23
- Cut Quality
  24
- Influence of Gas Options on Cut Quality
  29
  - Process Data
    33
- Kerf Values
  76
- Plasma Marking with Precision Plasma and Integrated Flow Control
  88
- Maintenance
  111
5 Torch Maintenance

111
- PT-4 Consumable Disassembly and Inspection
  115
  - PT-4 Torch Tip Re-Assembly
    118
  - Troubleshooting
    120
6 Troubleshooting Guide

120
- Replacement Parts
  123
7 General

123
- Ordering
  123

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