Related Manuals for ESAB ARCAIR SLICE Series
Summary of Contents for ESAB ARCAIR SLICE Series
- Page 1 SLICE TORCH ® SLICE PACKAGE ® SLICE STRIKER ® SLICE EXOTHERMIC ® CUTTING EQUIPMENT SAFETY AND OPERATING INSTRUCTIONS English French Spanish Italian Art# A-13635 Revision: AC Issue Date: 24-01-2019 Manual No.: 89250840...
- Page 2 YOU ARE IN GOOD COMPANY! The Brand of Choice for Contractors and Fabricators Worldwide. Arcair is a Global Brand of cutting Products for ESAB. We manufacture and supply to major welding industry sectors worldwide including; Manufacturing, Construction, Mining, Automotive, Aerospace, Engineering, Rural and DIY/Hobbyist.
- Page 3 U.S. Customer Care: (800) 426-1888 International Customer Care: (940) 381-1212 Copyright © 2018 ESAB. All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause.
- Page 4 Be sure this information reaches the operator. You can get extra copies through your supplier. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equip- ment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,"...
- Page 5 ASSUREZ-VOUS QUE CE DOCUMENT D’INFORMATION EST DISTRIBUÉ À L’OPÉRATEUR. DES COPIES SUPPLÉMENTAIRES SONT DISPONIBLES CHEZ VOTRE FOURNISSEUR. MISE EN GARDE Les INSTRUCTIONS suivantes sont destinées aux opérateurs qualifiés seulement. Si vous n’avez pas une connaissance approfondie des principes de fonctionnement et des règles de sécurité...
- Page 6 Brand name or trade mark Arcair SLICE Manufacturer or his authorised representative Name, address, telephone No: ESAB Group Inc. 2800 Airport Rd Denton TX 76207 Phone: +01 800 426 1888, FAX +01 603 298 7402 The following harmonised standard in force within the EEA has been used in the...
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Page 7: Table Of Contents
Table of Contents SECTION 1: INTRODUCTION ..................1 1.01 How to Use this Manual ............1 1.02 Receipt of Equipment ..............1 1.03 Description ................1 SECTION 2: SAFETY PRECAUTIONS ................2 SECTION 3: PROCESS FUNDAMENTALS ..............5 SECTION 4: EQUIPMENT .....................6 4.01 SLICE Torch ................6 4.02 SLICE Striker ................6 4.03... - Page 8 SLICE EXOTHERMIC CUTTING EQUIPMENT This Page Intentionally Blank 89250840...
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Page 9: Section 1: Introduction
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 1: INTRODUCTION 1.01 How to Use this Manual To ensure safe operation, read the entire manual, including the chapter on safety instructions and warnings. Throughout this manual, the words WARNING, CAUTION, and NOTE may appear. Pay particular attention to the information provided under these headings. -
Page 10: Section 2: Safety Precautions
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 2: SAFETY PRECAUTIONS WARNING SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used, and maintained. Misuse of this equipment and other unsafe practices can be hazardous. The operator, supervisor, and helper must read and understand the following safety warnings and instruc- tions before installing or using any welding or cutting equipment, and be aware of the dangers of the welding or cutting process. - Page 11 SLICE EXOTHERMIC CUTTING EQUIPMENT ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE EYES AND BURN SKIN Welding and cutting processes produce extreme localized heat and strong ultraviolet rays. Never attempt to weld/cut without a federally compliant welding helmet with the proper lens.
- Page 12 SLICE EXOTHERMIC CUTTING EQUIPMENT SAFETY AND OPERATING REFERENCES 1. Code of Federal Regulations (OSHA) Section 29, Part 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 and 1000. U.S. Government Printing Office, Washington, DC 20402. 2. ANSI Z49.1-2012 "Safety in Welding, Cutting, and Allied Processes". 3.
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Page 13: Section 3: Process Fundamentals
A one-piece unit now allows for adequate rod surface exposure to an oxygen supply for exothermic cutting. Arcair, an ESAB brand, is a world leader in metal removal and cutting and sells this exothermic cutting equipment under the trade name Arcair SLICE. -
Page 14: Section 4: Equipment
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 4: EQUIPMENT 4.01 SLICE Torch The SLICE Torch, a gun-shaped tool, provides a means of gripping the rod and supplying the oxygen and power to the cutting rod. The basic torch includes 10 ft. (3.05 m) of power cable and oxygen hose. -
Page 15: Cutting Rods
SLICE EXOTHERMIC CUTTING EQUIPMENT SLICE Industrial Pack ® Versatility for industrial type applications. Industrial cart capable of carrying a 9" diameter oxygen cylinder. Packed with the basic items needed to do a cutting job; SLICE Torch Assembly - 10 ft leads, striker assembly, oxygen regulator, battery charger, and cutting rod holder. -
Page 16: Slice Components
SLICE EXOTHERMIC CUTTING EQUIPMENT 4.05 SLICE Components Art# A-13635 Figure 1: SLICE Torch SLICE Torch Collet Nut Oxygen Valve Lever SLICE Striker Striker Cable Torch Cable Power Assisted Torch End Black Male Connector Oxygen Hose Art# A-13637 Connection Red Male Connector Figure 2: SLICE Torch and Striker 89250840... -
Page 17: Charging The Ignition Source
SLICE EXOTHERMIC CUTTING EQUIPMENT Fault / Charge Status Gauge Cam Lock Female Terminal F/ Striker FAULT CHARGING CHARGED STRIKER DC Input Cam Lock Female Terminal F/ Torch TORCH TEST Test Button CAUTION DC IN 22-30V THIS UNIT CONTAINS A LEAD ACID BATTERY WHICH RELEASES EXPLOSIVE HYDROGEN GAS WHEN BEING CHARGED. -
Page 18: Section 5: Cutting Data
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 5: CUTTING DATA The following chart helps determine the best settings for a specific use as a result of extensive laboratory testing of the SLICE Equipment to determine the best cutting rates. Actual cutting results obtained in the field vary due to conditions and experience of the user. -
Page 19: Cutting Electrode Types
SLICE EXOTHERMIC CUTTING EQUIPMENT 5.02 Cutting Electrode Types Cutting rates in this chart were obtained using 80 PSI (551.6 kPa) oxygen pressure and 1/4" x 22" (6.4 mm x 559 mm) cutting rods. These rates are averaged values based on multiple cutting tests. Actual cutting rates may vary due to parameters used and operator expertise. -
Page 20: Section 6: Operation
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 6: OPERATION SLICE Exothermic Cutting uses heat from a chemical reaction between a consumable steel rod and oxygen flowing through the rod. Test data show that little or no oxygen remains. The oxygen not used in the reaction blows the molten material out of the cut area. This action creates the kerf that allows cut progression. -
Page 21: Cutting With Power
SLICE EXOTHERMIC CUTTING EQUIPMENT NOTE! If oxygen is leaking, repeat the procedure until no oxygen is leaking. 5. Put the torch in one hand and striker in the other. Depress the oxygen lever and touch the cutting rod to the striker. 6. -
Page 22: Hole Piercing
SLICE EXOTHERMIC CUTTING EQUIPMENT CAUTION Constant-voltage power supplies should not be used with exothermic cut- ting equipment. When the exothermic cutting rod contacts the workpiece, the power supply is dead shorted, causing maximum amperage output of the power supply. This surge can exceed the rated output of the machine and the recommended amperage for powered exothermic cutting. -
Page 23: Copper And Copper Alloys
SLICE EXOTHERMIC CUTTING EQUIPMENT 8. Once the hole is under way, bring the cutting rod perpendicular to the surface of the workpiece. Keep the cutting rod deep enough in the hole to feel slight resistance from the non-molten material at the base of the hole. Use a slight circular motion while piercing the hole to keep the rod free of molten material coming out of the hole. -
Page 24: Section 7: Important Process Variables
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 7: IMPORTANT PROCESS VARIABLES Exothermic cutting is easier than most cutting processes. Certain variables reduce the efficiency of this process, resulting in poor cutting. The most important variables are listed and discussed below. 7.01 Oxygen Pressure Oxygen maintains the exothermic burn and removes the molten material from the cut. -
Page 25: Amperage
SLICE EXOTHERMIC CUTTING EQUIPMENT 7.02 Amperage Electrical current increases the heat from the reaction in exothermic cutting, allowing faster cutting. 200 amps yields the most efficient cutting rates with power. When cutting with power and using less than 200 amps, the amount of cut per minute will be lower. Amperage above 200 amps consumes the rod faster, reducing the cut per inch of rod burned. -
Page 26: Section 8: Applications
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 8: APPLICATIONS Industry Applications Bridge repair. Cutting structural steel. Pierce and remove rivets and bolts without damaging surrounding material. Punch holes in concrete, crack rocks. Highway Construction maintenance. Repair of highway guardrails. Cut reinforcing rods. Cut plaster or concrete insulated pipes. -
Page 27: Section 9: Troubleshooting
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 9: TROUBLESHOOTING 9.01 General troubleshooting Problem Solution 1. Too much gap between the burning rod tip and the workpiece. Must maintain slight pressure against workpiece. Rod burns but with no cut progression. 2. Travel speed too slow. 3. -
Page 28: Ignition Source Led Display Guide
SLICE EXOTHERMIC CUTTING EQUIPMENT 9.02 IGNITION SOURCE LED DISPLAY GUIDE Charger Test Left Center Right Condition # Connected Button Un-pressed Un-pressed Un-pressed Amber Amber Un-pressed Amber Un-pressed Amber Un-pressed Un-pressed (Flash) Pressed Pressed Green Pressed Green Pressed Green Green Green Pressed Pressed Green... - Page 29 SLICE EXOTHERMIC CUTTING EQUIPMENT Condition Action Standby None Verify electrical outlet is energized. Wall power disconnected / Verify AC/DC Power Adapter Output connector is Internal electronics fault fully inserted into DC Input socket. Return unit for repair. Wait 30 seconds for charge status. New LED Analyzing battery (30 seconds) configuration will appear.
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Page 30: Section 10: Parts Listing
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 10: PARTS LISTING SLICE STRIKER REPLACEMENT PARTS Art# A-13642 Item No. Part No. Description 94-370-198 Handle Halves - LH / RH 94-370-202 SLICE Striker Slider Knob 96-070-033 Striker Bar 96-130-320 Cable Assembly 96-070-034 Striker Shield 89250840... - Page 31 SLICE EXOTHERMIC CUTTING EQUIPMENT BATTERY IGNITION SOURCE H YD N TI G EN N TA G AS C AT H EN B EI D ES B AT N AT G ED B AT H AR H IC R EL H IL C ID O PE B AT...
- Page 32 SLICE EXOTHERMIC CUTTING EQUIPMENT SLICE TORCH REPLACEMENT PARTS Art# A-13641_AB Item No. Part No. Description 94-370-197 SLICE Handle - RH & LH (w/screws) 94-777-112 Shield 94-168-022 1/4" Collet Nut Assembly 95-168-024 3/8" Collet Nut Assembly 94-158-048 1/4" Collet Chuck 94-158-045 3/8"...
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Page 33: Section 11: Statement Of Warranty
SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 11: STATEMENT OF WARRANTY LIMITED WARRANTY: Arcair, an ESAB brand, warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time... - Page 34 ESAB subsidiaries and representative offices North and South America SOUTH KOREA Europe NORWAY ESAB SeAH Corporation AS ESAB AUSTRIA ARGENTINA Kyungnam Larvik ESAB Ges.m.b.H Tel: +82 55 269 8170 Tel: +47 33 12 10 00 CONARCO Vienna-Liesing Fax: +82 55 289 8864...