Primary Drive Gear Installation - Suzuki RM-z450 Owner's Service Manual

PRIMARY DRIVE GEAR INSTALLATION

• Install the cam chain, cam chain tensioner and cam chain
guide retainer. (!6-33)
• Install the magneto rotor and key. (!15-18)
• Apply grease to the oil seal lip.
$ 99000-25010: SUZUKI SUPER GREASE "A"
• Install the primary drive gear 1 and washer 2.
NOTE:
The washer is directional. Assemble the washer 2 as shown in
the illustration.
• Apply THREAD LOCK SUPER to the primary drive gear nut
3.
( 99000-32110: THREAD LOCK SUPER "1322"
• Hold the magneto rotor with the special tool and tighten the
primary drive gear nut 3 to the specified torque.
" 09930-44560: Rotor holder
' Primary drive gear nut: 90 N·m (9.0 kgf-m, 65.0 lb-ft)
• Install the oil pump No.1, No.2 and oil pump idle gear.
(!11-7, -8)
• Install the gearshift linkage and GP switch. (!9-5 to -8)
• Install the kick starter idle gear and kick starter shaft assem-
bly. (!8-6)
• Install the clutch component parts and right crankcase cover.
(!7-9, -10, -12 and 8-6)
• Install the magneto cover. (!15-19)
• Install the engine top side (piston, cylinder and cylinder head).
(!6-23 to -31)
• Connect the crankcase breather hose 4. (!20-22)
• Mount the engine assembly. (!5-6 to -9)
TRANSMISSION AND CRANKSHAFT
or equivalent
or equivalent
10-16