Cable Routing - Suzuki RM-z450 Owner's Service Manual

CABLE ROUTING

Throttle cable
(returning cable)
Throttle cable
(pulling cable)
Hot starter
cable
Align the marking on clutch cable
with the matching surface of clutch
cable bracket.
Pass the throttle cables and hot starter
cable under the radiator overflow hose.
Radiator
overflow
hose
Engine stop switch
lead wire
Hot starter
cable
Throttle cables
Clamp
Clutch cable
Wiring harness
Pass the clutch cable and
engine stop switch lead wire
through the cable
guide.
Clutch
cable
Clamp
Clutch cable
Engine stop
switch
lead wire
Cable guide
Pass the radiator overflow
hose between the radiator
hose and frame.
Throttle cable (pulling cable)
2 – 3 mm (0.08 – 0.12 in)
Throttle
cable
(returning
cable)
Pass the throttle
cables and hot starter
cable between the radiator
and frame.
Pass the throttle cables and hot starter
cable over the radiator hose.
Throttle cables
Throttle cable
(pulling cable)
Clamp
Throttle cables
Engine stop switch
Clamp
Marking
SERVICING INFORMATION
2 – 3 mm
(0.08 – 0.12 in) 14 – 16 mm
Guide
Engine stop switch
Wiring harness
Clamp
Wiring harness
Radiator
overflow hose
Hot starter cable
Throttle cable
(returning cable)
Clamp
Pass the throttle cables
inside of the frame bridge.
20-21
(0.5 – 0.6 in)
Hot starter cable
Pass the hot starter cable
inside of the frame bridge.
Wiring harness
Hot starter cable
Clamp
Pass the clutch cable
over the radiator hose.
Cable guide
Guide
Throttle cables
Hot starter cable
Throttle cables
Engine stop switch
0 – 1.5 mm (0 – 0.06 in)
0 – 1.5 mm
(0 – 0.06 in)