Table Of Contents - Ransomes Highway 3 Safety, Operation & Maintenance Manual

SECTIONPAGE
2
INTRODUCTION
2.1 ................................................................ 2
IMPORTANT
2.2 PRODUCT IDENTIFICATION .................................. 3
2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP
PRODUCTS ............................................................. 4
2.3.1 DURING SERVICE LIFE ......................................... 4
2.3.2 END OF SERVICE LIFE .......................................... 4
2.4 .......................................................... 5
PARTS MANUAL
3
SAFETY
3.1 OPERATING SAFETY ............................................. 6
3.1.1 OPERATING INSTRUCTIONS ................................ 6
3.1.2 SAFETY SIGNS ....................................................... 6
3.1.3 STARTING THE ENGINE ........................................ 6
3.1.4 DRIVING THE MACHINE ........................................ 6
3.1.5 TRANSPORTING .................................................... 7
3.1.6 LEAVING THE DRIVING POSITION ....................... 7
3.1.7 SLOPES ................................................................... 7
3.1.8 BLOCKED CUTTING UNITS ................................... 7
3.1.9 ADJUSTMENTS, LUBRICATION,
MAINTENANCE & CLEANING ................................ 7
4
SPECIFICATIONS
4.1 DIMENSIONS &
WEIGHTS
4.2 MACHINE SPECIFICATION ................................... 12
4.3
HYDRAULIC SPECIFICATION
4.4 VIBRATION LEVEL ................................................ 13
4.5 SLOPES .................................................................. 13
4.6 CUTT SPECIFICATION ............................. 14
ING UNIT
4.7 RECOMMENDED LUBRICANTS ........................... 14
4.8 CUTTING PERFORMANCE (AREA) ...................... 14
4.9 ENGINE SPECIFICATION ...................................... 15
4.10
CERTIFICATES OF CONFORMITY
5
DECALS
5.1 SAFETY DECALS EC ............................................. 20
5.2 INSTRUCTION DECALS EC .................................. 22
6
CONTROLS
6.1 OPERATOR WORKSTATION ................................ 24
6.2 INSTRUMENT PANEL ............................................ 25
6.2A STARTER KEY SWITCH ........................................ 26
6.2B THROTTLE CONTROL LEVER .............................. 26
6.2C PARKING BRAKES ................................................ 26
6.2D HAZARD WARNING SWITCH ................................ 27
6.2E CUTTING UNIT SWITCH (
6.2F SWITCH ................................................... 27
BACKLAP
6.2G 4
WHEEL DRIVE IN REVERSE SWITCH
6.2H ......................................................... 28
VISUAL DISPLAY
6.2 .1 S S
H TART UP CREEN
6.2 .2 W /
H ARNING SERVICE
6.2 .3
H START UP SLOPE WARNING
6.2 .4 M R S
H AIN UN CREEN
6.2 .5
H WATER TEMPERATURE
6.2 .6
H BLOCKED CHARGE FILTER
6.2 .7 S
H SLOPE WARNING CREENS
6.2 .8 M ............................................................... 33
H AIN MENU
6.2 .9 CLOCK & DATE ADJUST ....................................... 33
H
6.2 .10 .......................................................... 34
H SERVICE MENU
6.2 .11 D
H ATALOGGING MENU
6.2 .12 L ...................................................... 35
H ANGUAGE MENU
6.2J R H
IGHT AND UNIT LIFT
6.2 C /
K ENTRE UNIT LIFT
6.2 H
L LEFT AND UNIT LIFT
6.2 , , ,
M N P R INDICATOR LAMPS
6.2
S WEIGHT TRANSFER BUTTON
6.3 TRACTION PEDAL ................................................. 38
6.4 STEERING TILT CONTROL ................................... 38
6.5 HORN ..................................................................... 39
6.6 P O ........................................................ 39
OWER UTLET
6.7
REEL SPEED CONTROL
6.8 PARKING BRAKE RELEASE VALVE .................... 40
6.9 FREE WHEEL ......................................................... 40
6.10 LIGHTING KIT (O
6.11
SEAT RIGHT HAND ARM REST
7
OPERATION
7.1 DAILY INSPECTION ............................................... 42
7.2 OPERATOR PRESENCE AND SAFETY
INTERLOCK SYSTEM ............................................ 43
7.3 OPERATING PROCEDURE ................................... 44
7.4 FITTING THE CUTTING UNIT TO THE MACHINE 45
7.5 OPERATION OF THE MACHINE ........................... 46
7.6 STARTING THE ENGINE ....................................... 46
7.7 DRIVING ................................................................. 46
....................................... 10
........................................ 12
................................... 16
) .............................. 27
PTO
.......................... 27
.................................................... 28
S ...................................... 28
CREEN
S ............................ 29
CREEN
................................................... 30
S ................................. 31
CREEN
S ............................ 31
CREEN
......................................... 32
................................................. 35
/ ...................... 36
LOWER SWITCH
............................. 36
LOWER SWITCH
/ ......................... 37
LOWER SWITCH
..................................................... 37
....................................... 37
............................................... 39
) ...................................... 41
PTIONAL
& ........................... 41
POD
SECTIONPAGE
7.8 MOWING .................................................................47
7.9 TO STOP THE ENGINE ..........................................47
7.10
UNBLOCKING CUTTING UNITS
7.11 .............................................................48
BACKLAPPING
7.11 T
RANSPORTING ON A TRAILER
7.12 SLINGING
AND JACKING
7.13 MOWING ON SLOPES ........................................... 51
8
MAINTENANCE AND LUBRICATION
8.1 MAINTENANCE AND LUBRICATION CHART .......54
FLUID REQUIREMENTS ........................................54
8.2 ENGINE LUBRICATION ..........................................56
8.3 ENGINE: FAN BELT ...............................................57
8.4 ENGINE COOLANT ................................................58
8.5 HYDRAULIC SYSTEM ............................................59
8.6 HYDRAULIC TEST PORTS ....................................60
8.7 FUEL SYSTEM .......................................................61
8.8 AIR CLEANER ........................................................62
8.9 BATTERY ................................................................62
8.10 MACHINE MAINTENANCE .....................................63
L
UBRICATION OF CUTTING UNIT
9
ADJUSTMENTS
9.1 TRACTION CONTROL PEDAL ...............................66
9.2 WEIGHT TRANSFER ADJUSTMENT .....................66
9.3 HEIGHT OF CUT
CUTTING UNIT
9.4 FLOATING HEAD FRONT ROLL SETTING ............67
9.5 CUTTING CYLINDER TO BOTTOM BLADE
ADJUSTMENT ........................................................68
9.6 CUTTING CYLINDER BEARINGS ..........................69
9.7 FRONT AND REAR ROLL BEARINGS ...................69
9.8 GRASS DEFLECTOR .............................................69
9.9 GENERAL INSTRUCTIONS FOR GRAMMER
SEATS .....................................................................70
9.10 SEAT (G
RAMMER
9.11 AIR SUSPENSION SEAT (G
9.11.1 WEIGHT ADJUSTMENT .........................................72
9.11.2 FORE/AFT ADJUSTMENT ......................................72
9.11.3 BACKREST EXTENSION ........................................73
9.11.4 SEAT HEATER ........................................................73
9.11.5 LUMBAR SUPPORT ...............................................73
9.11.6 ARMRESTS .............................................................74
9.11.7 ARMREST ADJUSTMENT.......................................74
9.11.8 BACKREST ADJUSTMENT ....................................74
9.11.9 MAINTENANCE ......................................................75
10
ACCESSORIES
10.4
ROTARY BEACON KIT
10.5 ...................................................................76
LIGHT KIT
10.6 M ...............................................................77
IRROR KIT
10.7 .......................................................77
STORAGE RACKS
11
TROUBLESHOOTING
11.1
TROUBLESHOOTING GENERAL
12
QUALITY OF CUT
12 Q C T
UALITY OF UT
12.1 W ........................................................80
ASHBOARDING
12.2 M .............................................................81
ARCELLING
12.3 S C ..........................................................82
TEP UTTING
12.4 S .................................................................83
CALPING
12.5 S ............................................................84
TRAGGLERS
12.6 S ....................................................................85
TREAKS
12.7 W ............................................................86
INDROWING
12.8 R O T
IFLING R RAMLINING
12.9 M C
ISMATCHED UTTING
13
FUSES AND RELAYS
13.1
FUSE AND RELAY IDENTIFICATION
14
GUARANTEE
14.1 G ..............................................................90
UARANTEE
1 CONTENTS
......................................47
....................................50
THE MACHINE .................50
...................................64
...........67
ADJUSTMENT
MSG85) .......................................71
MSG75 -521) 72
RAMMER
..................................................76
.....................................79
.........................80
ROUBLESHOOTING
............................................87
U ....................................87
NITS
................................89
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