Yanmar 1GM User Manual page 23

One, two & three cylinder engines
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16
Magnetic Stand
A magnetic stand (F
tgu re
af) is used to hold a dial indi-
cator securely when checking the runout of a round object
or when checking the end
play
of a shaft.
V-bloc ks
V-blocks (Fi
gure
42) are precision-ground
blocks
use
d
to ho
ld
a round object when checking its runout or condi-
tion.
Surface
Plate
A surface plate can be used to check the flatness
ofparts
or to
provide
a perfectly fla
t
surface for minor resurfacing
of cylinder head or other critical
gasket
surfaces
.
While
industrial quality surface plates are quite expensive, the
home
mechanic
can
improvise.
A thick metal pla
te
can be
used as a
surface
plate. The surface plate
shown
in Fi
gu re
43 has a piece ofsandpaper
glued
to its
surface
that is used
for cleaning and smoothing machined surfaces,
such
as
the cylinder
head.
NOTE
A local machine shop can fabricate a
sur-
face plate.
Expendable Sup plies
Certain expendable supplies are also required. These
include grease
,
oil, gasket cement, shop rags and
cleaning
solvent. Ask the dealer for the special locking com-
pounds, silicone lubricants and lubricants that make
vehi-
cle maintenance simpler and
easier.
WARNING
Having a stack ofclean shop rags on hand is
important when performing engine
work.
However; to prevent the possibility offire,
store solvent-soaked rags in a sealed metal
container until they can be washed or dis-
carded.
NOTE
To avoid absorbing solvent and othe
r
chem-
icals
into the skin while cleaning parts,
wear a pair
of
petroleum-resistant rubber
gloves. These can he purchased through in-
dustrial supply houses or well-equipped
hardware stores.
CHAPTER ONE
1\1ECHANIC'S
TIPS
Removing Frozen
Nuts and Screws
When a fastener rusts and cannot
be removed, several
methods may be used to loosen it. First, apply penetrat
ing
oil such as Liquid Wrench or
WD-40.
Apply it liberally
and let it penetrate for 10-15
minutes.
Rap .thc
fastener
several times with a small hammer; do not
hit
it hard
enough to cause damage. Reapply the
penetrat ing oil
if
necessary.
For frozen screws, apply
penetrating oil as described,
then insert a screwdriv
er
in the slot and rap the top
of
the
screwdriver with a
hammer.
This loosens the rust so the
screw can be removed in the normal
way.
If the screw
head is too damaged to use this method, grip the head with
locking pliers and
twist the screw out.
Avoid applying heat unless specifically instructed, as it
may
melt,
warp or remove the temper from parts.
Removing
Broken
Screws or Bolts
lf thc head breaks off a
screw
or bolt,
several
methods
arc available for removing
the
remain
ing
portion.

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