Yanmar 1GM User Manual page 100

One, two & three cylinder engines
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94
6. Remove the bearing retaining screw
(Fig ure
83), then
withdraw the camshaft.
7. Remove the
valve
lifters and mark them so they may
be reinstalled in thei
r original
locations.
8. Check the rear bearing journal and lobes for signs of
wear or
sconng.
NOTE
If
precision measuring equipment is not
available,
have a dealership or machine
shop perform Step 9.
9.
Measure the rear camshaft
journal
diameter and lobes
(Figu re
84) and compare the measurement 10the specifi-
cation in Ta
ble
I.
Replace the camshaft if the journal or
lobes do not meet specifications.
10. Measure the stem diameter of the valve lifters
and
compare the
measurement
to the specificat
ion
in
Table I
.
Measure the lifter bores in the cy
linder block.
Calculate
the lifter clearance and compare it with the spec
ification
in
Table
L Replace the
valve
lifters if they
do
not meet
specifications. Replace the valve lifter if the lifter
face
is
scored, galled, excessively worn or otherwise damaged.
CHAPTER FIVE
Fuel
transfer
pu
mp
lo be
Intake
valve
lo be
Exhau st
va
lve
lob e
11. Replace the ball bearing if it is damaged or feels
rough during rotation.
12. Installation
is the reverse of removal
.
Note the fol-
lowing:
a.
If installing a new
camshaft,
coat the camshaft lobes
with
camshaft break-in lubricant. Ifrcinstalling tbc
original camshaft, apply heavy oil to the camshaft
lobes .
b.
Lubricate the camshaft bearing journal with heavy
eng
ine
oil before
reinstallation.
c.
Lightly tap the end of the camshaft to seat the ball
bearing in the eng
ine.
Rotate the camshaft 10be sure
it rotates
freely.
d.
Align
the timing marks
(Figure
78) on the camshaft
and crankshaft
gears when
installing
the camshaft
gear.
c.
Install the fuel injection cam so the side marked
with a zero is out (F
igure
85)
.
f. Check
gear
backlash by installing a
dial
indicator as
shown in
Figure
79 or by rotating the gear teeth
with soft solder between the gear teeth. Compa
re
/

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