Installing The Clutch - Yamaha Vmax VMX17C 2009 Service Manual

EAS25260

INSTALLING THE CLUTCH

1. Install:
• Clutch boss plate "1"
• Clutch boss "2"
TIP
Assemble the clutch boss and clutch boss plate
so that the rivets "a" in the clutch boss are
aligned with the notches "b" in the clutch boss
plate.
1
b
a
2. Install:
• Clutch boss "1"
• Springs
• Clutch boss nut "2"
Clutch boss nut
95 Nm (9.5 m·kgf, 68 ft·lbf)
TIP
• Lubricate the clutch boss nut threads with en-
gine oil.
• While holding the clutch boss with the univer-
sal clutch holder "3", tighten the clutch boss
nut.
• Stake the clutch boss nut at a cutout "a" in the
main axle.
Universal clutch holder
90890-04086
YM-91042
1
a
b
2
b
a
New
3
3. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
Recommended lubricant
Engine oil
4. Install:
• Friction plates
• Clutch plates
TIP
• First, install a friction plate and then alternate
between a clutch plate and a friction plate.
• Install the last friction plate "1" offset from the
other friction plates "2", making sure to align a
projection on the friction plate with the punch
mark "a" on the clutch housing.
2
5. Install:
• Clutch spring plate "1"
• Clutch spring plate retainer "2"
Clutch spring plate retainer bolt
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
TIP
Tighten the clutch spring plate retainer bolts in
stages and in a crisscross pattern.
5-59
CLUTCH
2 New
1
a
a
1