Zoomlion ZA45J Manuals

Manuals and User Guides for Zoomlion ZA45J. We have 2 Zoomlion ZA45J manuals available for free PDF download: Operation And Safety Manual, Service And Maintenance Manual

Zoomlion ZA45J Service And Maintenance Manual (99 pages)

Brand: Zoomlion | Category: Construction Equipment | Size: 3.69 MB

Foreword

5
- Table of Contents
  7
Content

8
Section 1 Maintenance Safety Instruction

13
- Maintenance Personnel Duties, Requirements and Safety Equipment
  13
  - Duties
    13
  - Basic Requirements
    13
  - Personnel Safety Equipment
    13
- Maintenance Precautions
  14
  - Precautions
    14
  - Precautions in Maintenance
    15
Section 2 Technical Parameters

23
- Performance
  23
- Specification and Performance
  23
- Capacity
  24
- Components Specification
  24
  - Engine
    24
  - Battery
    25
- Tire
  25
- Functional Speed
  26
  - Operating Procedure When Testing Speed
    26
  - Test Cautions
    26
- Torque Requirements
  27
- Lubrication
  27
  - Hydraulic Oil
    27
- Pressure Setting
  28
Section 3 General Introduction

31
- Machine Preparation, Inspection and Maintenance
  31
- Maintenance and Service Instruction
  32
  - Safety and Operating Standards
    33
  - Cleaning
    33
  - Component Disassembly and Installation
    33
  - Component Disassembly and Reinstallation
    33
  - Pressure-Fit Parts
    33
  - Bearing
    33
  - Washer
    34
  - Bolt and Torque Applications
    34
  - Hydraulic Line and Electric Wiring
    34
  - Hydraulic System
    34
  - Lubrication
    34
  - Battery
    34
  - Lubrication and Maintenance
    35
- Lubrication and Information
  35
  - Hydraulic System
    35
  - Hydraulic Oil
    35
  - Hydraulic Oil Replacement
    37
  - Lubrication Specification
    37
- Cylinder Drift Test
  37
  - Platform Drift
    37
  - Cylinder Drift
    38
- Pin and Bearing Inspection Instruction
  39
  - Fiber Bearing
    39
- Welding on the Device
  39
  - Perform the Following Operations When Welding on the Device
    39
  - Not Perform the Following Operations When Welding on the Device
    39
- Use Insulating Grease in Electrical Connection Location
  40
- Engine Electrical System Maintenance
  40
Section 4 Chassis and Turntable

49
- Tire and Wheel
  49
  - Tire Inflation
    49
  - Tire Damage
    49
  - Tire Replacement
    50
  - Wheel Replacement
    50
  - Wheel Installation
    50
- Swing Axle Exhaust and Locking Test
  51
  - Floating Cylinder Exhaust
    51
  - Swing Axle Lock Test
    52
- Chassis Angle Sensor System
  53
- Auxiliary Power System
  53
- Oscillating Axle System
  53
- Traveling Drive System
  54
- Travel Reducer
  55
  - Disassembly
    55
  - Installation
    56
- Traveling Motor
  57
  - Disassembly
    57
  - Installation
    57
- Generator
  58
Section 5 Boom and Platform

63
- Platform and Jib
  63
  - Load Cell Disassembly
    63
  - Rotary Actuator Disassembly
    64
  - Jib Lifting Cylinder
    64
- Boom Assembly
  65
Section 6 Electrical System Maintenance

77
- Fault Code
  77
- Common Faults and Solutions
  81
Section 7 Ele Ctrical Information and Schemat IC

85
- General Introduction
  85
- Multimeter Basic Operation
  85
  - Grounding
    85
  - Backside Detection
    85
  - Minimum Value/Maximum Value
    85
  - Polarity
    85
  - Range
    86
  - Voltage Measurement
    86
  - Resistence Measurement
    86
  - Current Measurement
    87
- DEUTSCH Connector
  88
- Electrical Schematics
  92
- Hydraulic Schematics
  98

Zoomlion ZA45J Operation And Safety Manual (103 pages)

Brand: Zoomlion | Category: Construction Equipment | Size: 5.65 MB

Table of Contents
7
Contents
8
Section 1 Safety Precautions

13
- General
  13
- Pre-Operation
  13
- Hazard Classification
  14
- Intended Use
  14
- Safety Alert Symbols and Maintenance
  14
- Safety Operation
  17
  - Operator Safaty
    17
  - Workplace Safety
    17
Section 2 Machine Components and Controls

29
- Machine Components
  29
- Machine Controls and Indicators
  30
Section 3 Machine Inspection

47
- General
  47
  - Pre-Start Inspection Principle
    47
  - Pre-Start Inspection
    47
- Function Check
  49
  - Ground Function Check
    49
  - Platform Function Check
    50
- Workplace Inspection
  52
  - Workplace Inspection Principle
    52
- Decal Inspection
  53
Section 4 Operation Instruction

65
- General
  65
- Machine Operation
  65
  - Engine Operation
    65
  - Drive Operation
    67
  - Platform Leveling
    68
  - Turntable Slewing
    69
  - Telescoping the Upper Boom
    69
  - Raising and Lowering the Tower Boom
    70
  - Raising and Lowering the Jib
    70
  - Emergency Stop
    70
  - Auxiliary Power
    70
  - Shut down and Park
    71
- Transport and Lifting
  72
  - Release the Brake While Towing
    72
  - Lifting
    73
  - Securing the Chassis
    73
  - Securing the Platform
    73
Section 5 Maintenance

77
- General
  77
  - Maintenance Symbols Legend
    77
  - Pre-Start Inspection
    77
  - Maintenance Hazards
    78
  - Body Injury Hazard
    78
- Power and Hydraulic System Maintenance
  79
- Battery Maintenance
  83
- Regular Maintenance
  84
- Tire and Wheel
  90

Zoomlion Categories

Construction Equipment Lifting Systems Excavators Scissor Lifts Boom Lifts

More Zoomlion Manuals

Zoomlion ZA45J Manuals

Zoomlion ZA45J Service And Maintenance Manual (99 pages)

Table of Contents

Foreword

Content

Section 1 Maintenance Safety Instruction

Section 2 Technical Parameters

Section 3 General Introduction

Section 4 Chassis and Turntable

Section 5 Boom and Platform

Section 6 Electrical System Maintenance

Section 7 Ele Ctrical Information and Schemat IC

Zoomlion ZA45J Operation And Safety Manual (103 pages)

Table of Contents

Section 1 Safety Precautions

Section 2 Machine Components and Controls

Section 3 Machine Inspection

Section 4 Operation Instruction

Section 5 Maintenance

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Zoomlion Categories