Zoomlion ZCC1100 Manuals

Manuals and User Guides for Zoomlion ZCC1100. We have 1 Zoomlion ZCC1100 manual available for free PDF download: Operator's Manual

Zoomlion ZCC1100 Operator's Manual

Zoomlion ZCC1100 Operator's Manual (291 pages)

CRAWLER CRANE

Brand: Zoomlion | Category: Construction Equipment | Size: 9 MB

Table of Contents

To Users
5
Table of Contents
7
Chapter 1 Safety

13
- Important Instructions
  15
- Notes
  15
- Alarms and Warnings
  15
- Safety Tips
  16
- Safety Precautions
  16
- Precautions for Operator Safety
  16
- Environmental Safety
  16
- Personnel Protective Equipment (PPE)
  16
- Organizational Safety Measures
  17
- Personnel Qualification, Requirements and Responsibilities
  17
- Safety Advice Regarding Specific Operation Phases
  18
- Special Hazards
  18
- Electrical Power
  18
- Gas, Dust, Steam, Smoke and Noise
  19
- Welding or Naked Flames
  19
- Hydraulic Equipment
  19
Chapter 2 Description of Crane

21
- Product Model
  23
- Product Name Plate and Its Position
  23
- Engine Type and Its Manufacturer
  24
- Intended Use of the Crane
  24
- Classification of the Crane
  24
- Terminology
  27
- Crane Modes
  27
- Description of Main Components
  30
- Product Description
  32
- Crane Working Environment
  32
- Crawler Travel Gear
  32
- Crane Superstructure
  32
- Overall Dimensions
  34
- Technical Data
  35
- Main Technical Parameter
  35
- Specification of Load Hook and Selection of Rope Reeving
  37
- Performance of Wire Rope and Winch
  37
- Lifting Height
  40
- Lifting Capacity Chart
  43
- Lifting Capacity in Assembly Mode
  79
Chapter 3 Safety Guidelines

81
- Operational Planning
  83
- Correct Use of the Crane
  84
- Possible Consequences Resulting from Improper Use of the Crane
  84
- Responsibility of Relevant Personnel
  85
- Work Area
  86
- Safety Technical Notes
  87
- Safety Instructions for Crane Operator
  87
- The Requirement for the Crane Operator During the Whole Operation
  87
- Safety Instructions for the Rigger
  88
- Safety Instructions for the Signalman
  89
- Safety Instructions for Crane Operating Crew
  89
- Electromagnetic Influences
  90
- Safety Signs
  91
- The Potential Dangers Existing in Crane Operation
  99
- Injuries Due to Hydraulic Energy
  100
- Scald
  101
- Risk of Chemical Burns
  101
- Risk of Fire and Explosion
  102
- Risk of Poisoning and Asphyxiation
  104
- Endangering the Environment
  105
- Slings
  106
- Hooks
  106
- Rigging Introduction
  106
- Slings Introduction
  107
- Sling Safety
  107
- Sling Safety Guide
  108
- Taglines
  108
- Load Center of Gravity
  109
- Requirements for Operating Site
  110
- Slopes and Trenches
  110
- Permissible Ground Pressure
  111
- Travel on Level Ground or Slope Without a Load
  112
- Travel on Level Ground or Slope with a Load
  112
- The Requirements for Crawler Crane with Attachments on Uphill Slopes
  112
- Operation Weather
  114
- Snow and Ice
  114
- Lightning Strikes
  114
- Electrical Safety
  115
- Safety Regulations for Auxiliary Power Supply (220V AC)
  115
- Underground Cables
  116
- In Underground Working, It Is Possible to Damage
  116
- Safety Precautions and Protective Measures When Operating the Equipment Near Underground Cables
  116
- Notes in Connection with Gas Pipes
  117
- The Consequences of a Gas Pipe's Damage
  117
- Measures Adopted if a Gas Pipe Is Damaged and the Gas Escapes, or a Leak Is Suspected
  118
- Measures Adopted in the Event of a Gas Fire
  118
- Notes in Connection with Underground Electric Cables
  119
- The Consequences of Damaging an Underground Cable
  119
- The Measures Taken When the Machine Damages an Underground Cable
  119
- Checking Safety Measures
  121
- Daily Inspection of the Crane
  121
- Safety Checking before Crane Operation
  121
- Crane Operation with a Load
  122
- Counterweight
  122
- Crane Operation
  123
- Hand Signals for Controlling Crane Operations
  135
Chapter 4 Crane Operation

139
- Operating and Control Instruments
  141
- Operator's Cab, Overview
  141
- Operating Console
  143
- Control Lever
  144
- Left Control Panel
  147
- Right Control Panel
  148
- Control Panel on the Roof of Operator's Cab
  149
- Instruction for Digital Display System
  152
- Load Moment Limiter
  152
- Electrical System
  153
- Startup of the Crane
  159
- Adjustment of Crane Operator's Seat
  159
- Checks before Startup
  161
- Turn on Power Supply
  162
- Operation of Air Conditioning in Operator's Cab
  164
- Horn
  164
- Start of Engine
  165
- Safety Device
  167
- Emergency Stop Button
  167
- Battery Master Switch
  168
- Flashing Light
  169
- Load Moment Limiter
  169
- Boom Angle Indicator
  171
- Derricking Limiter
  172
- Lowering Limiter
  173
- Hoisting Limiter
  174
- Anemometer
  175
- Crane Inclinometer
  175
- Checklist of Safety Device
  176
- Crane Operation
  180
- Preparation for Operation
  180
- Inspection During Operation
  180
- Valid Area of Control Lever
  181
- Setting of Work Mode
  182
- Operation of Travel Gear
  182
- Operation of Crane Winches
  186
- Operation of Slewing Mechanism
  191
- Auxiliary Remote Control Box
  195
- Rope Reeving
  197
- Hoisting Rope Guidance and Reeving
  197
- Derricking Rope Reeving
  201
- Fixation of Rope End Point
  203
Chapter 5 Assembly and Dismantling

205
- Safety-Technical Notes
  207
- Notes on Assembly
  207
- Checking Safety Measures
  207
- Checking Wire Rope, Load Hook, Rope Pulley and Anchoring Rod
  209
- Assembly of Basic Machine
  211
- Unloading of Basic Machine
  211
- Self-Assembly and Dismantling of Crawler Carrier (Optional)
  216
- Extending and Retracting of Crawler Carrier
  222
- Assembly of Central Counterweight
  228
- Self-Assembly and Dismantling of Counterweight
  232
- Fixation of Mounting Cylinder
  238
- Available Boom Configurations
  240
- Boom Configuration
  243
- Main Boom (S-1)
  243
- Main Boom with Fixed Jib (SF-1)
  256
- Assembly and Dismantling of Main Boom
  265
- Preparations for Assembly
  265
- Assembly of Main Boom
  265
- Electrical Connection to Main Boom
  272
- Erecting Main Boom
  274
- Lowering and Dismantling Main Boom
  276
- Assembly and Dismantling of Main Boom with Fixed Jib
  277
- Preparation for Assembly
  277
- Assembly of Fixed Jib
  277
- Electrical Connection to Fixed Jib
  282
- Erecting Main Boom with Fixed Jib
  284
- Assembly and Dismantling of Tip Boom
  287
- Transport Weights and Dimensions of Main Components
  288
- Transport Means and Safety Precautions for Transport
  291
- Safety Precautions for Transport
  291
- Other Requirements
  291

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