Zoomlion ZCC1100H Manuals

Zoomlion ZCC1100H Manuals

Manuals and User Guides for Zoomlion ZCC1100H. We have 2 Zoomlion ZCC1100H manuals available for free PDF download: Operator's Manual

Zoomlion ZCC1100H Operator's Manual

Zoomlion ZCC1100H Operator's Manual (291 pages)

CRAWLER CRANE

Brand: Zoomlion | Category: Construction Equipment | Size: 7 MB

Table of Contents

To Users

5
- Table of Contents
  7
Chapter 1 Safety

13
- Important Instructions
  15
  - Notes
    15
  - Alarms and Warnings
    15
- Safety Tips
  16
  - Safety Precautions
    16
  - Precautions for Operator Safety
    16
- Environmental Safety
  16
- Personnel Protective Equipment (PPE)
  16
- Organizational Safety Measures
  17
- Personnel Qualification, Requirements and Responsibilities
  17
- Safety Advice Regarding Specific Operation Phases
  18
- Special Hazards
  18
  - Electrical Power
    18
  - Gas, Dust, Steam, Smoke and Noise
    19
  - Welding or Naked Flames
    19
  - Hydraulic Equipment
    19
Chapter 2 Description of Crane

21
- Product Model
  23
- Terminology
  27
  - Crane Modes
    27
  - Description of Main Components
    30
- Product Description
  32
  - Crane Working Environment
    32
  - Crawler Travel Gear
    32
  - Crane Superstructure
    32
- Overall Dimensions
  34
- Technical Data
  35
Chapter 3 Safety Guidelines

81
- Operational Planning
  83
- Safety Technical Notes
  87
- Slings
  106
  - Hooks
    106
  - Rigging Introduction
    106
  - Slings Introduction
    107
  - Sling Safety
    107
  - Sling Safety Guide
    108
  - Taglines
    108
  - Load Center of Gravity
    109
  - Requirements for Operating Site
    110
    
    Slopes and Trenches
    110
    
    Permissible Ground Pressure
    111
    
    Travel on Level Ground or Slope Without a Load
    112
    
    Travel on Level Ground or Slope with a Load
    112
    
    The Requirements for Crawler Crane with Attachments on Uphill Slopes
    112
  - Operation Weather
    114
    
    Snow and Ice
    114
    
    Lightning Strikes
    114
  - Electrical Safety
    115
    
    Safety Regulations for Auxiliary Power Supply (220V AC)
    115
  - Underground Cables
    116
    
    In Underground Working, It Is Possible to Damage
    116
    
    Safety Precautions and Protective Measures When Operating the Equipment Near Underground Cables
    116
    
    Notes in Connection with Gas Pipes
    117
    
    The Consequences of a Gas Pipe's Damage
    117
    
    Measures Adopted if a Gas Pipe Is Damaged and the Gas Escapes, or a Leak Is Suspected
    118
    
    Measures Adopted in the Event of a Gas Fire
    118
    
    Notes in Connection with Underground Electric Cables
    119
    
    The Consequences of Damaging an Underground Cable
    119
    
    The Measures Taken When the Machine Damages an Underground Cable
    119
  - Checking Safety Measures
    121
    
    Daily Inspection of the Crane
    121
    
    Safety Checking before Crane Operation
    121
  - Crane Operation with a Load
    122
    
    Counterweight
    122
    
    Crane Operation
    123
  - Hand Signals for Controlling Crane Operations
    135
Chapter 4 Crane Operation

139
- Operating and Control Instruments
  141
  - Operator's Cab, Overview
    141
  - Operating Console
    143
  - Control Lever
    144
  - Left Control Panel
    147
  - Right Control Panel
    148
- Control Panel on the Roof of Operator's Cab
  149
- Instruction for Digital Display System
  152
  - Load Moment Limiter
    152
  - Electrical System
    153
- Startup of the Crane
  159
  - Adjustment of Crane Operator's Seat
    159
  - Checks before Startup
    161
  - Turn on Power Supply
    162
  - Operation of Air Conditioning in Operator's Cab
    164
  - Horn
    164
  - Start of Engine
    165
- Safety Device
  167
  - Emergency Stop Button
    167
  - Battery Master Switch
    168
  - Flashing Light
    169
  - Load Moment Limiter
    169
  - Boom Angle Indicator
    171
  - Derricking Limiter
    172
  - Lowering Limiter
    173
  - Hoisting Limiter
    174
  - Anemometer
    175
  - Crane Inclinometer
    175
  - Checklist of Safety Device
    176
- Crane Operation
  180
  - Preparation for Operation
    180
  - Inspection During Operation
    180
  - Valid Area of Control Lever
    181
  - Setting of Work Mode
    182
  - Operation of Travel Gear
    182
  - Operation of Crane Winches
    186
  - Operation of Slewing Mechanism
    191
  - Auxiliary Remote Control Box
    195
- Rope Reeving
  197
  - Hoisting Rope Guidance and Reeving
    197
  - Derricking Rope Reeving
    201
  - Fixation of Rope End Point
    203
Chapter 5 Assembly and Dismantling

205
- Safety-Technical Notes
  207
- Assembly of Basic Machine
  211
- Available Boom Configurations
  240
- Boom Configuration
  243
  - Main Boom (S-1)
    243
  - Main Boom with Fixed Jib (SF-1)
    256
- Assembly and Dismantling of Main Boom
  265
  - Preparations for Assembly
    265
  - Assembly of Main Boom
    265
  - Electrical Connection to Main Boom
    272
  - Erecting Main Boom
    274
  - Lowering and Dismantling Main Boom
    276
- Assembly and Dismantling of Main Boom with Fixed Jib
  277
  - Preparation for Assembly
    277
  - Assembly of Fixed Jib
    277
  - Electrical Connection to Fixed Jib
    282
  - Erecting Main Boom with Fixed Jib
    284
- Assembly and Dismantling of Tip Boom
  287
- Transport Weights and Dimensions of Main Components
  288
- Transport Means and Safety Precautions for Transport
  291
  - Safety Precautions for Transport
    291
  - Other Requirements
    291

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Zoomlion ZCC1100H Operator's Manual

Zoomlion ZCC1100H Operator's Manual (291 pages)

CRAWLER CRANE

Brand: Zoomlion | Category: Construction Equipment | Size: 9 MB

Table of Contents

To Users
5
Table of Contents
7
Chapter 1 Safety

13
- Important Instructions
  15
- Notes
  15
- Alarms and Warnings
  15
- Safety Tips
  16
- Safety Precautions
  16
- Precautions for Operator Safety
  16
- Environmental Safety
  16
- Personnel Protective Equipment (PPE)
  16
- Organizational Safety Measures
  17
- Personnel Qualification, Requirements and Responsibilities
  17
- Safety Advice Regarding Specific Operation Phases
  18
- Special Hazards
  18
- Electrical Power
  18
- Gas, Dust, Steam, Smoke and Noise
  19
- Welding or Naked Flames
  19
- Hydraulic Equipment
  19
Chapter 2 Description of Crane

21
- Product Model
  23
- Product Name Plate and Its Position
  23
- Engine Type and Its Manufacturer
  24
- Intended Use of the Crane
  24
- Classification of the Crane
  24
- Terminology
  27
- Crane Modes
  27
- Description of Main Components
  30
- Product Description
  32
- Crane Working Environment
  32
- Crawler Travel Gear
  32
- Crane Superstructure
  32
- Overall Dimensions
  34
- Technical Data
  35
- Main Technical Parameter
  35
- Specification of Load Hook and Selection of Rope Reeving
  37
- Performance of Wire Rope and Winch
  37
- Lifting Height
  40
- Lifting Capacity Chart
  43
- Lifting Capacity in Assembly Mode
  79
Chapter 3 Safety Guidelines

81
- Operational Planning
  83
- Correct Use of the Crane
  84
- Possible Consequences Resulting from Improper Use of the Crane
  84
- Responsibility of Relevant Personnel
  85
- Work Area
  86
- Safety Technical Notes
  87
- Safety Instructions for Crane Operator
  87
- The Requirement for the Crane Operator During the Whole Operation
  87
- Safety Instructions for the Rigger
  88
- Safety Instructions for the Signalman
  89
- Safety Instructions for Crane Operating Crew
  89
- Electromagnetic Influences
  90
- Safety Signs
  91
- The Potential Dangers Existing in Crane Operation
  99
- Injuries Due to Hydraulic Energy
  100
- Scald
  101
- Risk of Chemical Burns
  101
- Risk of Fire and Explosion
  102
- Risk of Poisoning and Asphyxiation
  104
- Endangering the Environment
  105
- Slings
  106
- Hooks
  106
- Rigging Introduction
  106
- Slings Introduction
  107
- Sling Safety
  107
- Sling Safety Guide
  108
- Taglines
  108
- Load Center of Gravity
  109
- Requirements for Operating Site
  110
- Slopes and Trenches
  110
- Permissible Ground Pressure
  111
- Travel on Level Ground or Slope Without a Load
  112
- Travel on Level Ground or Slope with a Load
  112
- The Requirements for Crawler Crane with Attachments on Uphill Slopes
  112
- Operation Weather
  114
- Snow and Ice
  114
- Lightning Strikes
  114
- Electrical Safety
  115
- Safety Regulations for Auxiliary Power Supply (220V AC)
  115
- Underground Cables
  116
- In Underground Working, It Is Possible to Damage
  116
- Safety Precautions and Protective Measures When Operating the Equipment Near Underground Cables
  116
- Notes in Connection with Gas Pipes
  117
- The Consequences of a Gas Pipe's Damage
  117
- Measures Adopted if a Gas Pipe Is Damaged and the Gas Escapes, or a Leak Is Suspected
  118
- Measures Adopted in the Event of a Gas Fire
  118
- Notes in Connection with Underground Electric Cables
  119
- The Consequences of Damaging an Underground Cable
  119
- The Measures Taken When the Machine Damages an Underground Cable
  119
- Checking Safety Measures
  121
- Daily Inspection of the Crane
  121
- Safety Checking before Crane Operation
  121
- Crane Operation with a Load
  122
- Counterweight
  122
- Crane Operation
  123
- Hand Signals for Controlling Crane Operations
  135
Chapter 4 Crane Operation

139
- Operating and Control Instruments
  141
- Operator's Cab, Overview
  141
- Operating Console
  143
- Control Lever
  144
- Left Control Panel
  147
- Right Control Panel
  148
- Control Panel on the Roof of Operator's Cab
  149
- Instruction for Digital Display System
  152
- Load Moment Limiter
  152
- Electrical System
  153
- Startup of the Crane
  159
- Adjustment of Crane Operator's Seat
  159
- Checks before Startup
  161
- Turn on Power Supply
  162
- Operation of Air Conditioning in Operator's Cab
  164
- Horn
  164
- Start of Engine
  165
- Safety Device
  167
- Emergency Stop Button
  167
- Battery Master Switch
  168
- Flashing Light
  169
- Load Moment Limiter
  169
- Boom Angle Indicator
  171
- Derricking Limiter
  172
- Lowering Limiter
  173
- Hoisting Limiter
  174
- Anemometer
  175
- Crane Inclinometer
  175
- Checklist of Safety Device
  176
- Crane Operation
  180
- Preparation for Operation
  180
- Inspection During Operation
  180
- Valid Area of Control Lever
  181
- Setting of Work Mode
  182
- Operation of Travel Gear
  182
- Operation of Crane Winches
  186
- Operation of Slewing Mechanism
  191
- Auxiliary Remote Control Box
  195
- Rope Reeving
  197
- Hoisting Rope Guidance and Reeving
  197
- Derricking Rope Reeving
  201
- Fixation of Rope End Point
  203
Chapter 5 Assembly and Dismantling

205
- Safety-Technical Notes
  207
- Notes on Assembly
  207
- Checking Safety Measures
  207
- Checking Wire Rope, Load Hook, Rope Pulley and Anchoring Rod
  209
- Assembly of Basic Machine
  211
- Unloading of Basic Machine
  211
- Self-Assembly and Dismantling of Crawler Carrier (Optional)
  216
- Extending and Retracting of Crawler Carrier
  222
- Assembly of Central Counterweight
  228
- Self-Assembly and Dismantling of Counterweight
  232
- Fixation of Mounting Cylinder
  238
- Available Boom Configurations
  240
- Boom Configuration
  243
- Main Boom (S-1)
  243
- Main Boom with Fixed Jib (SF-1)
  256
- Assembly and Dismantling of Main Boom
  265
- Preparations for Assembly
  265
- Assembly of Main Boom
  265
- Electrical Connection to Main Boom
  272
- Erecting Main Boom
  274
- Lowering and Dismantling Main Boom
  276
- Assembly and Dismantling of Main Boom with Fixed Jib
  277
- Preparation for Assembly
  277
- Assembly of Fixed Jib
  277
- Electrical Connection to Fixed Jib
  282
- Erecting Main Boom with Fixed Jib
  284
- Assembly and Dismantling of Tip Boom
  287
- Transport Weights and Dimensions of Main Components
  288
- Transport Means and Safety Precautions for Transport
  291
- Safety Precautions for Transport
  291
- Other Requirements
  291

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