Yamaha JOGR JOGRR CS50Z Manuals

Manuals and User Guides for Yamaha JOGR JOGRR CS50Z. We have 4 Yamaha JOGR JOGRR CS50Z manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha JOGR JOGRR CS50Z Service Manual (204 pages)

MBK

Brand: Yamaha | Category: Scooter | Size: 20.03 MB

Gen Info Chapter 1 General Information

8
- Service Manual
  1
- Table of Contents
  8
- Chapter 1 General Information
  9
- Scooter Identification
  9
  - Frame Serial Number
    9
  - Engine Serial Number
    9
- Important Information
  10
  - Replacement Parts
    10
  - Gaskets, Oil Seals and O-Rings
    10
  - Lock Washers/Plates and Cotter Pins
    10
  - Bearings and Oil Seals
    10
  - Circlips
    11
- Special Tools
  12
Spec Chapter 2 Specifications

15
- Chapter 2 Specifications
  16
- General Specifications
  16
- Maintenance Specifications
  18
  - Engine
    18
  - Chassis
    20
  - Electrical System
    21
- Conversion Table
  22
- General Tightening Torque Specifications
  22
- Tightening Torques
  23
  - Engine Tightening Torques
    23
  - Chassis Tightening Torques
    24
- COOLING SYSTEM (CS50Z Only)
  25
- Cable Routing
  26
Chk Adj Chapter 3 Periodic Checks and Adjustments

30
- Periodic Checks and
  30
- Chapter 3 Periodic Checks and Adjustments
  31
- Introduction/Periodic Maintenance/Lubrication Intervals
  31
  - Engine
    31
- Rear Bodywork and Mudguard
  32
  - Removal
    32
  - Installation
    33
- Front Cowling and Footrest
  34
  - Removal
    34
  - Installation
    35
- Handlebar Covers
  36
  - Removal
    36
  - Installation
    37
- Engine
  38
- Chassis
  48
- Electrical System
  55
Eng Chapter 4 Engine

63
- Cables, Leads and Hoses
  64
- Chapter 4
  64
- COOLING SYSTEM (CS50Z Only)
  64
- Cover Removal
  64
- Engine Removal
  64
- Engine Removal
  65
- Engine Disassembly
  66
  - Removing the Rear Wheel
    66
  - Removing the Cylinder Head and Cylinder
    66
  - Removing the Piston Pin and Piston
    66
  - Removing the Kickstarter System
    67
  - Removing the Primary Sheave
    68
  - Disassembling the Secondary Sheave
    69
  - Removing the Starter System
    70
  - Transmission
    70
  - DC-CDI Magneto
    71
  - Autolube Oil Pump
    72
  - Removing the Centerstand
    72
  - Disassembling the Crankcase and Crankshaft
    72
  - Carburetor
    72
- Inspection and Repair
  74
  - Checking the Cylinder Head
    74
  - Checking the Cylinder and Piston
    75
  - Checking the Piston Rings
    77
  - Checking the Piston Pin and Piston Pin Bearing
    78
  - Checking the Kickstarter
    79
  - Transmission
    79
  - Autolube Oil Pump
    80
  - Checking the Crankshaft
    80
  - Checking the Bearings
    81
  - Checking the Primary Sheave
    81
  - Checking the Secondary Sheave
    82
  - Checking the V-Belt
    83
  - Starter Clutch and Gears
    84
- Engine Assembly and Adjustment
  85
  - Crankshaft and Crankcase
    85
  - Installing the Crankshaf
    86
  - Autolube Oil Pump and DC-CDI Magneto
    87
  - Installing the Autolube Oil Pump
    88
  - Installing the DC-CDI Magneto
    88
  - Transmission
    90
  - Installing the Transmission
    91
  - Starter System
    92
  - Installing the Starter System
    93
  - Primary and Secondary Sheave
    94
  - Kickstarter
    95
  - Assembling the Secondary Sheave
    96
  - Assembling the Primary Sheave
    97
  - Installing the Kickstarter
    99
  - Piston, Cylinder and Cylinder Head (Cs50)
    100
  - Piston, Cylinder and Cylinder Head (Cs50Z)
    101
  - Piston and Piston Pin
    102
  - Cylinder and Cylinder Head
    102
  - Engine Remounting
    104
Cool Chapter 5 Cooling System (Cs50Z Only)

108
- CHAPTER 5 COOLING SYSTEM (CS50Z Only)
  109
- Radiator and Water Pump
  109
  - Removing the Radiator
    110
  - Removing the Water Pump
    110
  - Checking the Radiator
    111
  - Checking the Water Pump
    111
  - Installing the Water Pump
    112
  - Installing the Radiator
    113
- Thermostat
  113
  - Removing the Thermostat
    113
  - Checking the Thermostat
    114
  - Installing the Thermostat
    114
Carb Chapter 6 Carburetor

117
- Chapter 6 Carburetor
  118
- Disassembling the Carburetor
  119
- Removing the Carburetor
  119
- Checking the Carburetor
  120
- Assembling the Carburetor
  122
- Checking the Autochoke Unit
  123
- Fuel Cock
  124
  - Checking the Fuel Cock
    124
- Installing the Carburetor
  124
- Reed Valve
  125
  - Removing the Reed Valve
    125
  - Checking the Reed Valve
    125
  - Installing the Reed Valve
    126
Chas Chapter 7 Chassis

128
- Chassis
  128
- Front Wheel
  129
- Chapter 7
  130
- Removing the Front Wheel
  130
- Checking the Front Wheel
  131
- Checking He Speed Sensor Unit
  132
- Checking the Brake Disc
  132
- Installing the Front Wheel
  134
- Front Brake
  135
  - Replacing the Front Brake Pads
    136
  - Removing the Brake Hose
    138
  - Checking the Brake Hose
    138
  - Installing the Brake Hose
    139
- Rear Wheel
  141
  - Removing the Rear Wheel
    142
  - Checking the Rear Wheel
    142
  - Assembling the Brake Shoes
    143
  - Installing the Rear Wheel
    144
- Front Fork
  145
  - Removing the Front Fork Legs
    146
  - Disassembling the Front Fork Legs
    146
  - Checking the Front Fork Legs
    147
  - Assembling the Front Fork Legs
    148
  - Installing the Front Fork Legs
    150
- Handlebar and Steering
  151
  - Removing the Handlebar
    152
  - Removing the Lower Bracket
    153
  - Checking the Steering Head
    154
  - Checking the Handlebar
    155
  - Installing the Steering Head
    155
  - Installing the Handlebar
    156
Elec Chapter 8 Electrical System

159
- Chapter 8 Electrical System
  160
- Electrical Components
  160
- Checking Switch Continuity
  162
- Checking the Switches
  163
- Checking the Bulbs and Bulb Sockets
  164
  - Checking the Condition of the Bulbs
    164
  - Checking the Condition of the Bulb Sockets
    165
- Ignition System
  167
  - Circuit Diagram
    167
  - Troubleshooting
    168
- Electric Starting System
  171
  - Circuit Diagram
    171
  - Starting Circuit Cut-Off System Operation
    172
  - Troubleshooting
    173
  - Starter Motor
    175
  - Removing the Starter Motor
    176
  - Checking the Starter Motor
    176
  - Assembling the Starter Motor
    177
- Charging System
  178
  - Circuit Diagram
    178
  - Troubleshooting
    179
- Lighting System
  181
  - Circuit Diagram
    181
  - Troubleshooting
    182
  - Checking the Lighting System
    183
- Signaling System
  186
  - Circuit Diagram
    186
  - Troubleshooting
    187
  - Checking the Signaling System
    188
Trbl Shtg Chapter 9 Troubleshooting

196
- Chapter 9 Troubleshooting
  197
- Starting Failure/ Hard Starting Engine
  197
  - Fuel System
    197
  - Electrical System
    198
- Incorrect Engine Idling Speed
  198
  - Engine
    198
  - Fuel System
    198
- Faulty Clutch
  199
  - Engine Operates but Scooter will Not Move
    199
  - Clutch Slips
    199
  - Poor Starting Performance
    199
  - Poor Speed Performance
    199
- Poor Medium-And-High-Speed Performance
  199
  - Engine
    199
  - Fuel System
    199
- OVERCOOLING (CS50Z Only)
  200
- Overheating
  200
  - Engine
    200
  - Cooling System
    200
  - Fuel System
    200
  - Chassis
    200
  - Electrical System
    200
- Poor Braking Performance
  200
- Faulty Front Fork Legs
  201
  - Leaking Oil
    201
  - Malfunction
    201
- Unstable Handling
  201
- Faulty Lighting or Signaling System
  202
  - Headlight Does Not Come on
    202
  - Headlight Bulb Burnt out
    202
  - Tail/Brake Light Does Not Come on
    202
  - Tail/Brake Light Bulb Burnt out
    202
  - Turn Signal Does Not Come on
    202
  - Turn Signal Blinks Slowly
    202
  - Turn Signal Remains Lit
    202
  - Turn Signal Blinks Quickly
    202
  - Horn Does Not Sound
    202

YAMAHA JOGR JOGRR CS50Z Owner's Manual (76 pages)

JogR / JogRR

Brand: YAMAHA | Category: Scooter | Size: 1.55 MB

Table of Contents
6
Safety Information

8
- Further Safe-Riding Points
  12
Description

13
- Left View
  13
- Right View
  15
- Controls and Instruments
  17
Instrument and Control Functions

18
- Main Switch/Steering Lock
  18
- Indicator and Warning Lights
  19
- Turn Signal Indicator Lights
  19
- High Beam Indicator Light
  19
- Oil Level Warning Light
  19
- Speedometer
  20
- Multi-Function Display
  21
- Handlebar Switches
  23
- Dimmer Switch
  23
- Turn Signal Switch
  23
- Horn Switch
  23
- Start Switch
  23
- Front Brake Lever
  23
- Rear Brake Lever
  24
- Fuel and 2-Stroke Engine Oil Tank Caps
  24
- Fuel
  25
- Catalytic Converter
  26
- 2-Stroke Engine Oil
  27
- Kickstarter
  27
- Rider Seat
  28
- Storage Compartment
  28
- Adjusting the Shock Absorber Assembly
  29
- Luggage Hook
  30
For Your Safety- Pre-Operation Checks

31
- Pre-Operation Check List
  32
Operation and Important Riding Points

34
- Starting a Cold Engine
  34
- Starting off
  35
- Acceleration and Deceleration
  35
- Braking
  36
- Tips for Reducing Fuel Consumption
  36
- Engine Break-In
  37
- Parking
  37
Periodic Maintenance and Adjustment

38
Scooter Care and Storage

65
- Matte Color Caution
  65
- Care
  65
- Storage
  67
Specifications

69
Consumer Information

72
- Identification Numbers
  72
- Key Identification Number
  72
- Vehicle Identification Number
  72
- Model Label
  73

YAMAHA JOGR JOGRR CS50Z Owner's Manual (72 pages)

JogR / JogRR

Brand: YAMAHA | Category: Scooter | Size: 2.46 MB

Table of Contents
5
Safety Information

7
- Further Safe-Riding Points
  10
Description

12
- Left View
  12
- Right View
  14
- Controls and Instruments
  16
Instrument and Control Functions

17
- Main Switch/Steering Lock
  17
- Indicator and Warning Lights
  18
- Speedometer
  19
- Multi-Function Display
  20
- Handlebar Switches
  22
- Front Brake Lever
  22
- Rear Brake Lever
  23
- Fuel and 2-Stroke Engine Oil Tank Caps
  23
- Fuel
  24
- Catalytic Converter
  24
- 2-Stroke Engine Oil
  25
- 2-Stroke Engine Oil Tank
  25
- Kickstarter
  26
- Seat
  26
- Storage Compartment
  27
- Luggage Hook
  28
Pre-Operation Checks

29
- Pre-Operation Check List
  30
Operation and Important Riding Points

32
- Starting a Cold Engine
  32
- Starting off
  33
- Acceleration and Deceleration
  33
- Braking
  34
- Tips for Reducing Fuel Consumption
  34
- Engine Break-In
  35
- Parking
  35
Periodic Maintenance and Minor Repair

36
Scooter Care and Storage

62
- Matte Color Caution
  62
- Care
  62
- Storage
  64
  - Specifications
    66
B

69
- Consumer Information
  69
- Identification Numbers
  69

YAMAHA JOGR JOGRR CS50Z Owner's Manual (56 pages)

Brand: YAMAHA | Category: Scooter | Size: 0.9 MB

Table of Contents
7
Safety Information

8
Description

12
- Left View
  12
- Right View
  13
- Controls and Instruments
  14
Instrument and Control Functions

15
- Main Switch/Steering Lock
  15
- Indicator Lights
  15
- Speedometer Unit
  16
- Fuel Gauge
  17
- Clock
  17
- Handlebar Switches
  17
- Front Brake Lever
  18
- Rear Brake Lever
  18
- Fuel and 2 Stroke Engine Oil
  18
- Tank Caps
  18
- 2-Stroke Engine Oil
  19
- Kickstarter
  20
- Seat
  20
- Storage Compartment
  20
Pre-Operation Checks

22
- Pre-Operation Check List
  23
Operation and Important Riding Points

25
- Starting a Cold Engine
  25
- Starting off
  25
- Acceleration and Deceleration
  26
- Braking
  26
- Engine Break-In
  26
- Parking
  26
Periodic Maintenance and Minor Repairs

28
Scooter Care and Storage

48
- Care
  48
Specifications

52
Consumer Information

54
- Cheking the Front Brake Pads and Rear Brake Shoes
  55
- Storage Compartment
  55

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha JOGR JOGRR CS50Z Manuals

Yamaha JOGR JOGRR CS50Z Service Manual (204 pages)

Table of Contents

Gen Info Chapter 1 General Information

Spec Chapter 2 Specifications

Chk Adj Chapter 3 Periodic Checks and Adjustments

Eng Chapter 4 Engine

Cool Chapter 5 Cooling System (Cs50Z Only)

Carb Chapter 6 Carburetor

Chas Chapter 7 Chassis

Elec Chapter 8 Electrical System

Trbl Shtg Chapter 9 Troubleshooting

YAMAHA JOGR JOGRR CS50Z Owner's Manual (76 pages)

Table of Contents

Safety Information

Description

Instrument and Control Functions

For Your Safety- Pre-Operation Checks

Operation and Important Riding Points

Periodic Maintenance and Adjustment

Scooter Care and Storage

Specifications

Consumer Information

YAMAHA JOGR JOGRR CS50Z Owner's Manual (72 pages)

Table of Contents

Safety Information

Description

Instrument and Control Functions

Pre-Operation Checks

Operation and Important Riding Points

Periodic Maintenance and Minor Repair

Scooter Care and Storage

B

YAMAHA JOGR JOGRR CS50Z Owner's Manual (56 pages)

Table of Contents

Safety Information

Description

Instrument and Control Functions

Pre-Operation Checks

Operation and Important Riding Points

Periodic Maintenance and Minor Repairs

Scooter Care and Storage

Specifications

Consumer Information

Related Products

Yamaha Categories