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CS50 / CS50M / CS50Z



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   Summary of Contents for YAMAHA JOGR JOGRR CS50

  • Page 1

    Read this manual carefully before operating this vehicle. OWNER’S MANUAL CS50 / CS50M / CS50Z 2AD-F8199-E0...

  • Page 2

    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

  • Page 3

    Welcome to the Yamaha world of motorcycling! As the owner of the CS50 / CS50M / CS50Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependa- bility.

  • Page 4

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 5

    IMPORTANT MANUAL INFORMATION EAUS1172 CS50 / CS50M / CS50Z OWNER’S MANUAL ©2012 by MBK INDUSTRIE 1st edition, March 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited. Printed in France.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION .....1-1 Storage compartment.....3-11 Adjusting the throttle cable free Further safe-riding points ....1-5 Adjusting the shock absorber play ..........6-10 assembly ........3-12 Tires ..........6-11 DESCRIPTION........2-1 Luggage hook.........3-13 Cast wheels ........6-12 Left view ...........2-1 Checking the front brake lever Right view .........2-3 FOR YOUR SAFETY–...

  • Page 7

    TABLE OF CONTENTS Troubleshooting charts ....6-26 SCOOTER CARE AND STORAGE ..7-1 Matte color caution......7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS .......8-1 CONSUMER INFORMATION .....9-1 Identification numbers ......9-1 Key identification number....9-1 Vehicle identification number....9-1 Model label ........9-2...

  • Page 8: Safety Information

    SAFETY INFORMATION EAUT1012 make sure it is in safe operating con- intersections are the most Be a Responsible Owner dition. Failure to inspect or maintain likely places for scooter acci- As the vehicle’s owner, you are res- the vehicle properly increases the dents to occur.

  • Page 9

    SAFETY INFORMATION ● cornering (insufficient lean angle road use only. It is not suitable for A passenger should also observe for the speed). off-road use. the above precautions. • Always obey the speed limit Protective apparel Avoid Carbon Monoxide Poisoning and never travel faster than The majority of fatalities from scooter All engine exhaust contains carbon...

  • Page 10

    Yamaha accessories, which are avai- as possible and make sure to dis- and handling if the weight distribution lable only from a Yamaha dealer, have tribute the weight as evenly as of the scooter is changed. To avoid been designed, tested, and approved...

  • Page 11

    SAFETY INFORMATION modifications not specifically recom- ground clearance or cornering edom of movement of the ope- mended by Yamaha, even if sold and clearance, limit suspension tra- rator and may limit control abi- installed by a Yamaha dealer. vel, steering travel or control ope-...

  • Page 12: Further Safe-riding Points

    SAFETY INFORMATION ● EAU10372 Always wear a helmet, gloves, Further safe-riding points trousers (tapered around the cuff ● Be sure to signal clearly when and ankle so they do not flap), making turns. and a bright colored jacket. ● Braking can be extremely difficult ●...

  • Page 13: Description

    DESCRIPTION EAU32220 Left view CS50/CS50M 1. Storage compartment (page 3-11) 5. Final transmission oil drain bolt (page 6-7) 2. Shock absorber assembly (page 3-12) 6. Kickstarter (page 3-10) 3. Final transmission oil filler cap (page 6-7) 7. Air filter element (page 6-9) 4.

  • Page 14

    DESCRIPTION CS50Z 1. Storage compartment (page 3-11) 6. Kickstarter (page 3-10) 2. Shock absorber assembly (page 3-12) 7. Air filter element (page 6-9) 3. Final transmission oil filler cap (page 6-7) 8. Coolant level check window (page 6-8) 4. Adjusting nut (page 6-13) 9.

  • Page 15: Right View

    DESCRIPTION EAU32230 Right view CS50/CS50M 1. Grab bar (page 5-2) 6. Fuse (page 6-20) 2. Oil tank cap (page 3-7/3-10) 7. Luggage hook (page 3-13) 3. Fuel tank cap (page 3-7) 8. Centerstand (page 6-17) 4. Seat (page 3-11) 9. Passenger footrest 5.

  • Page 16

    DESCRIPTION CS50Z 1. Grab bar (page 5-2) 6. Fuse (page 6-20) 2. Oil tank cap (page 3-7/3-10) 7. Luggage hook (page 3-13) 3. Fuel tank cap (page 3-7) 8. Coolant reservoir cap (page 6-8) 4. Seat (page 3-11) 9. Centerstand (page 6-17) 5.

  • Page 17: Controls And Instruments

    DESCRIPTION EAU32240 Controls and instruments CS50/CS50M/CS50Z 1. Rear brake lever (page 3-7) 5. Main switch/steering lock (page 3-1) 2. Left handlebar switches (page 3-6) 6. Right handlebar switch (page 3-6) 3. Speedometer (page 3-3) 7. Throttle grip (page 6-10) 4. Multi-function display (page 3-4) 8.

  • Page 18: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering “ ” OFF Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 s WARNING Never turn the key to “ ” or “ ” while the vehicle is moving. Other- wise the electrical systems will be switched off, which may result in loss of control or an accident.

  • Page 19: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 CS50Z Indicator and warning lights CS50/CS50M km/h km/h 1. Left turn signal indicator light “ ” 2. Coolant temperature warning light “ ” 1. Push. 3. Oil level warning light “ ”...

  • Page 20: Speedometer

    “ ” position or does not go off after the 2-stroke km/h engine oil tank has been refilled, have km/h a Yamaha dealer check the electrical circuit. ECA16291 NOTICE 1. Speedometer Do not operate the vehicle until you...

  • Page 21: Multi-function Display

    INSTRUMENT AND CONTROL FUNCTIONS ● EAUS1424 a tripmeter (which shows the dis- Multi-function display tance traveled since it was last set to zero) ● a fuel gauge ● a self-diagnosis device ● a function button (which selects, km/h sets and resets various modes of the multi-function display) ●...

  • Page 22

    INSTRUMENT AND CONTROL FUNCTIONS 6. When the one-minute digit starts the fuel gauge will flash. If this occurs, flashing, push the button to set it. have a Yamaha dealer check the vehi- cle. PRESS BUTTON PRESS BUTTON 1. Odometer 2. Tripmeter To reset the tripmeter, select it by 7.

  • Page 23: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12347 EAU12400 EAU12900 Dimmer switch “ ” Handlebar switches Front brake lever Set this switch to “ ” for the high Left beam and to “ ” for the low beam. EAU12460 Turn signal switch “ ”...

  • Page 24: Rear Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12950 EAU13202 Fuel tank cap Rear brake lever Fuel and 2-stroke engine oil tank caps To remove the fuel tank cap, turn it 1. Rear brake lever counterclockwise, and then pull it off. To install the fuel tank cap, turn it 1.

  • Page 25: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS To install the 2-stroke engine oil tank EAU13212 Fuel cap, push it into the oil tank opening. Make sure there is sufficient gasoline EWA10141 in the tank. s WARNING EWA10881 s WARNING Make sure that the fuel and 2-stro- Gasoline and gasoline vapors are ke engine oil tank caps are properly extremely flammable.

  • Page 26: Catalytic Converter

    1.9 L (0.50 US gal, 0.42 ● Park the motorcycle in a place where pedestrians or children Your Yamaha engine has been desig- are not likely to touch the hot ned to use regular unleaded gasoline exhaust system. with a research octane number of 91 ●...

  • Page 27: 2-stroke Engine Oil

    INSTRUMENT AND CONTROL FUNCTIONS EAUS1500 EAUS1050 2-stroke engine oil Kickstarter Make sure that there is sufficient 2- stroke engine oil in the oil tank. Add the recommended 2-stroke engine oil as necessary. To access the 2-stroke engine oil tank, open the storage compartment. See page 3-11).

  • Page 28: Rider Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU14160 EAU14510 Rider seat Storage compartment To open the rider seat 1. Place the scooter on the centers- tand. 2. Insert the key into the main switch, and then turn it counter- clockwise. 1. Seat To close the rider seat 1.

  • Page 29: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS ECA10080 To store a helmet in the storage com- EAU14832 NOTICE Adjusting the shock partment, place the helmet upside- absorber assembly Keep the following points in mind down with the front facing forward. when using the storage compart- (Depends on models) ment.

  • Page 30: Luggage Hook

    (373 lb) CS50Z 166 (366 lb) for tor on the shock absorber. or worn-out shock absorber the vehicle. assembly yourself. Take the shock absorber assembly to a Spring preload setting: Yamaha dealer for any service. Minimum (soft): Standard: middle Maximum (hard): EWA10221 s WARNING...

  • Page 31: For Your Safety- Pre-operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro- vided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...

  • Page 32: Pre-operation Check List

    • If necessary, add recommended coolant to specified level. • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.

  • Page 33

    FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. 6-16 Brake levers • Lubricate lever pivoting points if necessary. • Make sure that operation is smooth. 6-17 Centerstand • Lubricate pivot if necessary. •...

  • Page 34: Operation And Important Riding Points

    If the oil level warning light does possible to preserve the battery. not come on, have a Yamaha dealer Do not crank the engine more check the electrical circuit. than 5 seconds on any one 2.

  • Page 35: Starting Off

    OPERATION AND IMPORTANT RIDING POINTS EAU16761 4. Check for oncoming traffic, and EAU16780 Starting off Acceleration and then slowly turn the throttle grip deceleration (on the right) in order to take off. 5. Switch the turn signals off. Before starting off, allow the engine to warm up.

  • Page 36: Braking

    OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16820 Braking Tips for reducing fuel EWA10300 consumption s WARNING Fuel consumption depends largely on ● Avoid braking hard or suddenly your riding style. Consider the follo- (especially when leaning over wing tips to reduce fuel consumption: to one side), otherwise the sco- ●...

  • Page 37: Engine Break-in

    OPERATION AND IMPORTANT RIDING POINTS EAU16830 EAU17213 Engine break-in Parking There is never a more important When parking, stop the engine, and period in the life of your engine than then remove the key from the main the period between 0 and 1000 km switch.

  • Page 38: Periodic Maintenance And Adjustment

    The intervals given in the periodic fires. Consult a Yamaha dealer for proper maintenance and lubrication chart ● Running the engine while servi- maintenance intervals.

  • Page 39: Periodic Maintenance And Lubrication Chart

    ● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING...

  • Page 40

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING CHECK OR ANNUAL ITEM MAINTENANCE JOB CHECK 1000 km 6000 km 12000 km 18000 km 24000 km (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) √ √ √ √ 7 * Wheels •...

  • Page 41

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING CHECK OR ANNUAL ITEM MAINTENANCE JOB CHECK 1000 km 6000 km 12000 km 18000 km 24000 km (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check coolant level and vehicle √ √...

  • Page 42: Removing And Installing The Cowling And Panel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18740 this chapter. Refer to this section 2. Disconnect the headlight lead Removing and installing the each time a cowling or panel needs to connectors, the turn signal cou- cowling and panel be removed and installed. plers, and the auxiliary light cou- plers.

  • Page 43: Checking The Spark Plug

    (See page 3-11). ked periodically, preferably by a 2. Remove the screw, and then take Yamaha dealer. Since heat and depo- Before installing a spark plug, the the panel off. sits will cause any spark plug to...

  • Page 44: Final Transmission Oil

    If any leakage is found, have a If a torque wrench is not available Yamaha dealer check and repair the when installing a spark plug, a good scooter. In addition, the final trans-...

  • Page 45: Coolant

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1200 Tightening torque: Coolant (CS50Z) The coolant should be between the Final transmission oil drain bolt: The coolant level should be checked minimum and maximum level marks. 18 Nm (1.8 m•kgf, 13.0 ft•lbf) before each ride. In addition, the coo- lant must be changed at the intervals 6.

  • Page 46: Air Filter Element

    If water has been used in the periodic maintenance and lubri- install the cowling. instead of coolant, replace it cation chart. Have a Yamaha dealer with coolant as soon as possi- EAU33031 clean and replace the air filter ele-...

  • Page 47: Adjusting The Carburetor

    Therefore, all car- adjusting nut in direction (b). buretor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and experience. 1. Throttle cable free play The throttle cable free play should 1.

  • Page 48: Tires

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU33601 re of the tires equals the EWA10511 s WARNING Tires ambient temperature). To maximize the performance, durabi- ● Never overload your vehicle. Ope- The tire air pressure must be lity, and safe operation of your vehi- ration of an overloaded vehicle adjusted in accordance with cle, note the following points regar-...

  • Page 49: Cast Wheels

    If any damage ● The replacement of all wheel Tire information is found, have a Yamaha dealer and brake related parts, inclu- This model is equipped with tubeless replace the wheel. Do not ding the tires, should be left to tires.

  • Page 50: Checking The Front Brake Lever Free Play

    Periodically check the brake lever free play and, if necessary, lever free play and, if necessary, have adjust it as follows. a Yamaha dealer check the brake sys- To increase the brake lever free play, tem. turn the adjusting nut at the brake EWA10641 shoe plate in direction (a).

  • Page 51: Checking The Front Brake Pads And Rear Brake Shoes

    The rear brake is provided with a wear the lining thickness is less than indicator, which allows you to check 3.1 mm (0.12 in), have a Yamaha dea- the brake shoe wear without having to ler replace the brake pads as a set.

  • Page 52: Checking The Brake Fluid Level

    However, if ber seals may deteriorate, cau- the brake fluid level goes down sing leakage and poor braking suddenly, have a Yamaha dealer performance. check the cause. Recommended brake fluid: DOT 4 1.

  • Page 53: Changing The Brake Fluid

    EAU23111 EAU43641 Changing the brake fluid Checking and lubricating the Lubricating the front and Have a Yamaha dealer change the throttle grip and cable rear brake levers brake fluid at the intervals specified in The operation of the throttle grip the TIP after the periodic maintenan- should be checked before each ride.

  • Page 54: Checking And Lubricating The Centerstand

    EWA11301 s WARNING If the centerstand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the centerstand could contact the ground and distract the operator, resulting in a possible loss of control.

  • Page 55: Checking The Front Fork

    If any free there is no danger of it falling play can be felt, have a Yamaha over. dealer check or repair the stee- [EWA10751] 2. While applying the front brake, ring.

  • Page 56: Checking The Wheel Bearings

    If there is play in the EWA10760 s WARNING wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer ● Electrolyte is poisonous and check the wheel bearings. dangerous since it contains sulfuric acid, which causes severe burns.

  • Page 57: Replacing The Fuse

    NOTICE: When removing the To charge the battery battery, be sure the key is 1. Have a Yamaha dealer charge the turned to “ ” , then discon- battery as soon as possible if it nect the negative lead before seems to have discharged.

  • Page 58: Replacing The Headlight Bulb Or A Front Turn Signal Light Bulb

    If a bulb burns out, replace it as follows. ECA10670 NOTICE It is advisable to have a Yamaha dealer perform this job. Specified fuse: 7.5 A Headlight bulb 1. Remove cowling A. (See page 3. Turn the key to “...

  • Page 59

    6. Connect the headlight leads and install the cowling. 7. Have a Yamaha dealer adjust the 1. Socket headlight beam if necessary. Left turn signal light bulb 3. Remove the burnt-out bulb from 1.

  • Page 60: Replacing The Tail/brake Light Bulb Or A Rear Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1923 3. Insert a new bulb into the socket, Replacing the tail/brake light push it in, and then turn it clock- bulb or a rear turn signal wise until it stops. 4. Install the lens by installing the light bulb screws.

  • Page 61: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1151 EAUS1412 Replacing the license plate Replacing an auxiliary light light bulb (Depends on bulb This model is equipped with two auxi- models) liary lights. If an auxiliary light bulb burns out, replace it as follows. 1.

  • Page 62: Troubleshooting

    However, should your scooter 4. Insert a new bulb into the socket. require any repair, take it to a Yamaha 5. Install the auxiliary light socket dealer, whose skilled technicians (together with the bulb) by pus- have the necessary tools, experience, hing it in.

  • Page 63: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 64

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 65: Scooter Care And Storage

    NOTICE matte colored finished parts. Be ble. Rust and corrosion can develop sure to consult a Yamaha dealer for ● Avoid using strong acidic whe- even if high-quality components are advice on what products to use el cleaners, especially on spo- used.

  • Page 66

    SCOOTER CARE AND STORAGE cleaning products, solvent or After normal use since it increases the corrosive thinner, fuel (gasoline), rust 1. Remove dirt with warm water, a action of the salt. [ECA10791] removers or inhibitors, brake mild detergent, and a soft, clean 2.

  • Page 67: Storage

    SCOOTER CARE AND STORAGE EWA10941 EAU26301 s WARNING Storage Consult a Yamaha dealer for advice Short-term Contaminants on the brakes or on what products to use. Always store your scooter in a cool, tires can cause loss of control. dry place and, if necessary, protect it ●...

  • Page 68

    SCOOTER CARE AND STORAGE 3. Fill up the fuel tank and add fuel e. Remove the spark plug cap stabilizer (if available) to prevent from the spark plug, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plug and the storing the scooter.

  • Page 69: Specifications

    Carburetor: CS50: 11.60:1 Caster angle: Manufacturer: CS50M: 10.10 :1 25.00 º GURTNER CS50Z: 11.40 :1 Trail: Type x quantity: Starting system: 80.0 mm (3.15 in) PY12 Electric starter and kickstarter Front tire: Lubrication system: Type: Separate lubrication (Yamaha autolube) Tubeless...

  • Page 70

    SPECIFICATIONS Size: Front wheel: Spring/shock absorber type: 110/70-12 47L Coil spring/oil damper Wheel type: Manufacturer/model: Coil spring/gas-oil damper (depens on Cast wheel CHENG SHIN TIRE / C922 models) Rim size: Rear tire: Wheel travel: MT 2.75X12 60.0 mm (2.36 in) Type: Rear wheel: Electrical system:...

  • Page 71

    SPECIFICATIONS Oil level warning light: LED X 1 Turn signal indicator light: 12 V, 1.2 W x 2 Coolant temperature warning light (CS50Z): LED x 1 Fuse: Main fuse: 7.5 A...

  • Page 72: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. ● KEY IDENTIFICATION NUMBER: ZAUM0070 1.

  • Page 73: Model Label

    1. Model label The model label is affixed to the bot- tom of the seat. (See page 3-11). Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 74

    INDEX 2-stroke engine oil ........3-10 Shock absorber assembly, adjusting..3-12 Spark plug, checking .........6-6 Handlebar switches ........3-6 Specifications..........7-3 Acceleration and deceleration ....5-2 Headlight and front turn signal light Speedometer ..........3-3 Air filter element .........6-9 bulb, replacing ........6-21 Start switch ..........3-6 Auxiliary light bulb, replacing....6-24 High beam indicator light......3-2 Starting a cold engine........5-1 Horn switch..........3-6...

  • Page 76

    MBK Industrie Z.I. de Rouvroy 02100 Saint Quentin Société Anonyme au capital de 45 000 000 e PRINTED IN FRANCE R.C St-Quentin B 329 035 422 2012-03 (E)

This manual also for:

Cs50m, Cs50z

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