Toro 03550 Reelmaster 5500-D Manuals

Manuals and User Guides for Toro 03550 Reelmaster 5500-D. We have 3 Toro 03550 Reelmaster 5500-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro 03550 Reelmaster 5500-D Service Manual (290 pages)

Brand: Toro | Category: Lawn Mower | Size: 13.59 MB

Table of Contents

3
- Chapter 1 − Safety
  
  7
  - General Safety Instructions
    7
  - Jacking Instructions
    10
Product Records and Maintenance

11
- Chapter 2 - Product Records and Maintenance
  
  11
Kubota Diesel Engine

17
- Chapter 3 - Kubota Diesel Engine
  
  18
  - Introduction
    18
  - Specifications
    19
    
    Check Engine Oil
    20
    
    Fill Fuel Tank
    20
    
    General Information
    20
    
    Check Cooling System
    21
  - Adjustments
    22
    
    Adjust Throttle Cable
    22
    
    Adjust Alternator/Fan Belt
    23
    
    Bleed Fuel System
    24
    
    Service and Repairs
    24
    
    Bleed Air from Fuel Injectors
    25
    
    Change Engine Oil and Filter
    25
    
    Clean Radiator and Oil Coolers
    26
    
    Replace Fuel Filter
    26
    
    Muffler Removal and Installation
    27
    
    Check Fuel Lines and Connections
    28
    
    Fuel System
    28
    
    Drain and Clean Fuel Tank
    29
    
    Fuel Tank Installation
    29
    
    Fuel Tank Removal
    29
    
    Air Filtering System
    30
    
    General Maintenance
    30
    
    Service Air Cleaner
    30
    
    Service Precleaner Bowl
    30
    
    Draining
    31
    
    Filter Element Replacement
    31
    
    Water/Fuel Separator
    31
    
    Radiator
    32
    
    Removal and Installation
    33
    
    Engine
    34
    
    Removal
    35
    
    Installation
    36
    
    Fan Drive Hub
    38
Hydraulic System

39
- Chapter 4 - Hydraulic System
  
  39
  - Specifications
    39
  - Troubleshooting
    39
- Chapter 5 - Electrical System
  
  39
- Chapter 6 - Differential Axle
  
  39
  - General Information
    39
  - Hydraulic Flow Diagrams
    39
  - Hydraulic Schematics
    39
  - Service and Repairs
    39
- Chapter 7 - Steering and Brakes
  
  40
  - Specifications
    40
    
    Hydraulic Fitting Installation
    41
    
    Hydraulic Hoses
    41
    
    Towing Traction Unit
    43
    
    Check Hydraulic Fluid
    44
    
    Check Transmission Fluid
    44
    
    Hydraulic Schematics
    46
    
    Traction Circuit
    51
    
    Lower Cutting Units
    53
    
    Raise Cutting Units
    55
    
    Mow and Backlap
    57
    
    Right and Left Turns
    59
    
    Special Tools
    60
    
    Troubleshooting
    62
    
    Testing
    65
    
    Test No. 1: Traction Circuit Charge Pressure
    66
    
    Test No. 2: Traction Circuit System Relief Pressure
    67
    
    Test No. 3: Relief Valve (R1) and (R2) Pressure
    68
    
    Test No. 4: Gear Pump Section (P1 & P2) Flow
    69
    
    Test No. 5: Reel Drive Motor Cross-Over Relief Pressure
    70
    
    Test No. 6: Reel Drive Motor Efficiency
    72
    
    Test No. 7: Gear Pump Section (P3) Flow and Relief Valve Pressure
    74
    
    Adjust Manifold Relief Valve (R1 and R2)
    75
    
    Adjustments
    75
    
    Adjust Traction Drive for Neutral
    76
    
    Adjust Cutting Unit Drop Rates
    77
    
    Adjust Traction Control Linkage
    78
    
    General Precautions for Removing and Installing Hydraulic System Components
    79
    
    Service and Repairs
    79
    
    Check Hydraulic Lines and Hoses
    80
    
    Flush Hydraulic System
    80
    
    Charge Hydraulic System
    81
    
    Change Hydraulic Fluid
    82
    
    Replace Hydraulic Oil Filter
    83
    
    Replace Transmission Filter
    84
    
    Replace Transmission Fluid
    84
    
    Transmission Control Linkage
    85
    
    Transmission
    86
    
    Transmission Service
    90
    
    Disassembly
    91
    
    Assembly
    95
    
    Inspection
    95
    
    Shaft Seal Replacement
    101
    
    Trunnion Seal Replacement
    102
    
    High Pressure Relief/Check Valve Replacement
    103
    
    Charge Pressure Relief Valve Replacement
    104
    
    Heat Exchanger By-Pass Valve Replacement
    105
    
    Filter By-Pass Valve Replacement
    106
    
    Filter Reverse Flow Check Valve Replacement
    106
    
    Charge Pump Replacement
    107
    
    Gear Pump
    108
    
    Gear Pump Service
    110
    
    Shaft Seal Replacement
    110
    
    Relief Valve Service
    111
    
    Section Seal Replacement
    111
    
    Installation
    112
    
    Reel Motor Service
    112
    
    Removal
    112
    
    Adjusting Valve (Cross-Over Relief Valve) Service
    113
    
    Disassembly
    113
    
    E-Seal Replacement
    113
    
    O-Ring Replacement
    113
    
    Seal Replacement (Motor Disassembled)
    113
    
    Reassembly
    114
    
    Hydraulic Control Manifolds
    116
    
    Hydraulic Control Manifold Service
    118
    
    Relief Cartridge Valves
    120
    
    Solenoid Operated Cartridge Valves
    120
    
    Rotary Cartridge Valves
    121
    
    Logic Cartridge
    122
    
    Flow Divider
    123
    
    Lift Cylinders
    124
    
    Lift Cylinder Service
    126
    
    Hydraulic Reservoir
    128
    
    Heat Exchanger
    130
Electrical System

131
- Harness and Connectors Drawings
  132
- Special Tools
  133
- Troubleshooting
  135
  - Quick Reference Troubleshooting Guide
    135
    
    Diagnostic Ace Display
    135
    
    Diagnostic Light
    135
    
    Check Interlock Switches
    136
    
    Verify Output Functions
    136
    
    Clearing Fault Memory
    137
    
    Retrieving Stored Faults
    137
  - Starting Problems
    138
  - General Run & Transport Problems
    139
  - Cutting Unit Operating Problems
    139
  - Turfdefender TM Leak Detector
    144
- Electrical System Quick Check
  145
  - Battery Test (Open Circuit)
    145
- Component Testing
  146
  - Ignition Switch
    146
  - Glow and Start Relays
    147
  - Fuses
    148
  - Hydraulic Valve Solenoids
    149
  - High Temperature Warning and Shutdown Switch
    150
  - Warning Light Cluster
    151
- Run (ETR) Solenoid (Solenoid with 3 Wire Connector)
  152
- Run (ETR) Solenoid (Solenoid with 2 Wire Connector)
  153
- Fuel Sender
  154
- Fuel Gauge
  155
- Temperature Sender
  156
- Temperature Gauge
  157
- Electronic Control Unit (ECU)
  158
- Hour Meter
  158
- Parking Brake Switch
  158
- Traction Speed Sensor
  159
- Speedometer
  160
- Reels Enable/Disable and Backlap Switches
  161
- Seat Sensor
  162
- Traction Neutral Switch
  162
- Front Reels down Sensor (Serial Number below 230000000)
  164
- Front Reels down Switch (Serial Number 230000001 and Above)
  164
- Battery Care
  165
- Battery Storage
  165
- Service and Repairs
  165
- Battery Service
  166
- Traction Speed Sensor Replacement
  169
Differential Axle

171
- Special Tools
  172
- Specifications
  172
- SERVICE and REPAIRS
  173
  - Axle Assembly Removal and Installation
    173
  - Axle Shafts and Wheel Bearings
    174
  - Lubrication
    174
  - Differential and Housing
    177
  - Disassembly
    177
Steering and Brakes

193
- Introduction
  194
  - Power Steering
    194
  - Brakes
    194
- Power Steering Schematics
  195
- Special Tools
  196
- Specifications
  196
- Troubleshooting
  197
- Testing
  198
  - Steering Cylinder Internal Leakage Test
    198
- Adjustments
  199
  - Rear Wheel Toe-In Adjustment
    199
    
    2WD Traction Units
    199
  - Brake Adjustment
    200
- Repairs
  201
  - Steering Wheel
    201
    
    Installation
    201
    
    Removal
    201
- 2WD Rear Axle
  202
  - Axle Pivot Bushings
    203
  - Steering Pivot Bushings
    203
  - Rear Wheel Spindle Bushings
    204
- Wheel Bearings
  205
  - Front Wheel Bearings
    205
  - Rear Wheel Bearings
    205
- Steering Cylinder
  206
  - Removal
    206
  - Installation
    206
- Steering Cylinder Service
  207
- Brake Shoe Replacement
  208
- Steering Valve
  209
  - Removal
    209
  - Installation
    209
- Steering Valve Service
  210
  - Disassembly
    210
  - Reassembly
    212
Cutting Units

213
- Specifications
  214
- Special Tools
  215
- Troubleshooting
  217
- Initial Set-Up and Adjustments
  219
  - Bedknife to Reel Adjustment
    220
  - Adjusting and Leveling Rollers
    221
  - Adjusting Attitude (New Cutting Units)
    222
  - Adjusting Attitude (Used Cutting Units)
    222
  - Leveling Front Roller
    225
  - Final Height of Cut Adjustment
    226
  - Front Grass Shield Adjustment
    226
- Chapter 8 SERVICE and REPAIRS
  
  228
  - Backlapping
    228
  - Bedbar Removal and Installation
    230
    
    Installation
    231
    
    Removal
    231
  - Bedknife Replacement and Grinding
    232
    
    Bedknife Regrinding
    232
  - Preparing Reel for Grinding
    233
  - Reel and Reel Bearings
    234
    
    Bearing Adjustment
    235
    
    Removal
    235
    
    Inspection
    236
    
    Installation
    236
  - Roller and Frame Service
    237
  - Roller Bearing and Seal Replacement
    238
    
    Installation
    238
    
    Removal
    238
  - Cutting Unit Installation
    239
  - Lubrication
    240
.1 Groomer

241
- Troubleshooting
  242
  - Factors Affecting Grooming
    242
  - Groomer Reel Mechanical Problems
    243
- Adjustments
  244
  - Groomer Height/Depth Adjustment
    244
- Service and Repairs
  245
  - Groomer Belt Replacement
    245
  - Groomer Reel
    246
  - Groomer Reel Service
    248
  - Idler Assembly
    249
  - Groomer Drive
    250
  - Groomer Height of Cut Assembly
    252
Wd Rear Axle

255
- Introduction
  256
  - Rear Axle and Overrunning Clutch Operation
    256
- Specifications
  257
- Maintenance
  258
  - Changing Rear Axle Lubricant
    258
- Repairs
  259
  - Drive Shaft
    259
  - Removal
    259
  - Installation
    260
  - Installation
    261
  - Overrunning Clutch
    261
  - Removal
    261
  - 4WD Rear Axle
    262
  - Installation
    263
  - Removal
    263
  - Bevel Gear Case and Axle Case
    264
  - Removal
    264
  - Inspection
    265
  - Installation
    266
- Chapter 9
  
  265
  - Differential Shafts
    268
    
    Installation
    268
    
    Removal
    268
  - Axle Shafts
    269
    
    Installation
    269
    
    Removal
    269
  - Input Shaft/Pinion Gear
    270
    
    Installation
    270
    
    Removal
    270
  - Differential Gear
    272
    
    Removal
    272
    
    Inspection
    273
    
    Installation
    274
  - Pinion Gear to Ring Gear Engagement
    275
    
    Gear Pattern Movement Summary
    276
    
    Electrical Schematics
    279
    
    Above 210000400)
    280
    
    Electrical Schematic (Serial Number below 210000400)
    280
    
    Below 210000200)
    281
    
    Harness Drawing
    281
    
    Harness Drawing
    284
    
    Harness Diagram (Serial Number 210000401 to 210999999)
    285
    
    Harness Drawing (Serial Number 220000001 to 220999999)
    286
    
    Harness Diagram (Serial Number 220000001 to 220999999)
    287
    
    Harness Drawing (Serial Number above 230000000)
    288
    
    Harness Diagram (Serial Number above 230000000)
    289
- Chapter 10
  
  284

Toro 03550 Reelmaster 5500-D Operator's Manual (52 pages)

2 and 4 Wheel Drive Traction Units

Brand: Toro | Category: Lawn Mower | Size: 4.83 MB

Table of Contents
2
Introduction
3
Safety
3
- Safe Operating Practices
  3
- Toro Riding Mower Safety
  5
- Sound Pressure Level
  6
- Vibration Level
  6
- Safety and Instruction Decals
  7
- General Specifications
  12
- Measurements
  13
- Optional Equipment
  13
Setup
14
- Connecting the Battery
  15
- Mounting the Hood Latch
  16
- Replacing the Floor Panel Fastener
  16
- Checking the Tire Pressure
  16
- Installing the Cutting Units
  16
- Alternate the Adjustments
  18
- Adjusting the Cutting Unit Stabilizer
  19
- Rear Ballast
  19
Before Operating
20
Operation
23
- Controls
  23
  - Key Switch
    24
  - Throttle Control
    24
  - Fuel Gauge
    24
- Starting and Stopping
  25
- Bleeding the Fuel System
  25
- Setting the Reel Speed
  25
- Adjusting the Rear Lift Arm Counterbalance
  26
- Towing the Traction Unit
  27
- Diagnostic Light
  28
- Diagnostic ACE Display
  28
- Checking the Interlock Switches
  28
- Hydraulic Valve Solenoid Functions
  29
- Operating Characteristics
  30
Maintenance
31
Storage
51
- Traction Unit
  51
- Engine
  51
The Toro General Commercial Products Warranty
52

Toro 03550 Reelmaster 5500-D Operator's Manual (44 pages)

Reel Mower

Brand: Toro | Category: Mowers | Size: 1.94 MB

Table of Contents
2
Safety
3
Symbol Glossary
6
Specifications
9
Before Operating
11
Check the Engine Oil
11
Check the Cooling System
11
Fill the Fuel Tank
11
Check the Transmission Fluid
12
Check the Hydraulic Fluid
12
Check Rear Axle Lubricant (Model 03551 Only)
14
Check Reel-To-Bedknife Contact
14
Check Wheel Nut Torque
14
Controls
15
Operation
17
Starting and Stopping
17
Bleeding the Fuel System
17
Setting Reel Speed
18
Adjusting Rear Lift Arm Counterbalance
19
Towing the Traction Unit
19
Diagnostic Light
20
Diagnostic ACE Display
20
Checking Interlock Switches
21
Hydraulic Valve Solenoid Functions
23
Operating Characteristics
23
Minimum Recommended Maintenance Intervals
24
Maintenance
24
Fluid Specifications/Change Intervals
25
Service Interval Charts
25
Greasing Bearings and Bushings
26
General Air Cleaner Maintenance
28
Servicing the Air Cleaner Bowl
28
Servicing the Air Cleaner
28
Engine Oil and Filter
29
Fuel System
29
Replacing the Fuel Filter
30
Bleeding Air from the Injectors
30
Engine Cooling System
31
Servicing the Engine Belts
31
Adjusting the Throttle
32
Changing Hydraulic Fluid
32
Replacing the Hydraulic Filter
33
Checking Hydraulic Lines and Hoses
33
Hydraulic System Test Ports
34
Adjusting the Traction Drive for Neutra
34
Adjusting Cutting Unit Lift Rate
34
Checking and Adjusting Traction Linkage
35
Adjusting Service Brakes
36
Changing Transmission Fluid
36
Replacing the Transmission Filter
37
Changing Rear Axle Lubricant (Model 03551 Only)
37
Rear Wheel Toe-In
37
Battery Care
38
Fuses
38
Cutting Unit Maintenance
39
Preparation for Seasonal Storage
41
Identification and Ordering
42

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

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Toro 03550 Reelmaster 5500-D Manuals

Toro 03550 Reelmaster 5500-D Service Manual (290 pages)

Table of Contents

Table of Contents

Chapter 1 − Safety

Product Records and Maintenance

Chapter 2 - Product Records and Maintenance

Kubota Diesel Engine

Chapter 3 - Kubota Diesel Engine

Hydraulic System

Chapter 4 - Hydraulic System

Chapter 5 - Electrical System

Chapter 6 - Differential Axle

Chapter 7 - Steering and Brakes

Electrical System

Differential Axle

Steering and Brakes

Cutting Units

Chapter 8 SERVICE and REPAIRS

.1 Groomer

Wd Rear Axle

Chapter 9

Chapter 10

Toro 03550 Reelmaster 5500-D Operator's Manual (52 pages)

Table of Contents

Toro 03550 Reelmaster 5500-D Operator's Manual (44 pages)

Table of Contents

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