Taylor-Dunn R 380-36 Manuals

Manuals and User Guides for Taylor-Dunn R 380-36. We have 1 Taylor-Dunn R 380-36 manual available for free PDF download: Operator's And Service Manual

Taylor-Dunn R 380-36 Operator's And Service Manual (260 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 8.33 MB

Introduction

5
- Table of Contents
  5
- Introduction
  6
- About this Manual
  6
- Who Should Read this Manual
  7
- Responsibilities
  7
  - Safety Rules and Operating Instructions
    8
- How to Use this Manual
  8
- Conventions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Table of Contents

13
- Standard Specifications
  
  14
  - Safety Rules and Operating Instructions
    14
- Driver Training Program
  
  15
  - Driver Qualifications
    15
  - Before Working
    15
- Safety Rules and Guidelines
  
  15
- Vehicle Controls
  
  16
  - Key-Switch
    16
  - Forward-Off-Reverse Switch
    16
  - Accelerator Pedal
    16
  - Steering
    16
  - Foot Brake Pedal
    16
  - Seat Interlock Switch
    17
  - Charger Interlock
    17
  - Park Brake
    17
  - Horn Switch
    17
  - Reverse or Motion Alarm (Optional)
    18
  - Directional Signals (Optional)
    18
  - Hazard Light Switch (Optional)
    18
  - Electrolyte Alarm (Optional)
    18
  - Headlight Switch
    18
  - Battery Status Indicator, Analog
    19
  - Battery Status Indicator, Digital Bargraph
    19
  - Hour Meter (Optional)
    19
  - Smart View Display
    20
  - Fault Code Tables
    22
- Vehicle Operation Guidelines
  
  23
  - Safety Guidelines
    23
  - Starting
    23
  - While Driving
    23
  - Loading and Unloading
    23
  - Towing Loads
    23
  - Parking
    24
  - Draw Bar Pull (DBP), Definition
    24
  - Automatic Electric Park Brake
    24
  - Towing this Vehicle
    24
- Charging Your Vehicle
  
  25
- Storing / Returning to Service
  
  26
  - Storing Your Vehicle
    26
  - Returning to Service
    26
- Periodic Maintenance Checklist
  
  27
- Standard Periodic Maintenance Schedule for the Smart View Display
  
  28
  - Daily Visual Inspection
    29
- Maintenance Guidelines for Severe Duty Applications
  
  29
  - General Maintenance
    31
  - Troubleshooting Guide
    33
  - Lubrication Chart
    34
Front Axle Service

35
- Inspect the Front Wheel Bearings and Kin Pin
  36
- Adjust Front Wheel Bearings
  37
- Front Axle Removal and Installation
  38
  - Removal
    38
  - Installation
    39
  - Steering Component Service
    39
- Front Axle Disassembly
  40
- Front Axle Removal
  40
- Replace Front Wheel Bearings
  41
- Replace the Ball Joints, Tie Rods, and Drag Link
  42
  - Replacing the Drag Link
    44
  - Replacing the Tie Rod
    45
- Replace the King Pins and Bushings
  46
- Replace the Steering Knuckle
  48
Steering Component Service

51
Brake Service

65
- Inspect the Service Brake
  66
  - Disc Brake Pads
    66
  - Disc Brake Rotor
    67
- Inspect the Parking Brake
  68
  - Wheel Park Brake (Hydraulic Disc)
    68
- Inspect the Parking Brake
  69
  - Motor Brake (Optional)
    69
- Adjust the Service Brakes
  70
  - Two or Four Wheel Hydraulic Disc Brakes
    70
- Adjust the Parking Brake
  71
  - Wheel Park Brake (Hydraulic Disc)
    71
- Check Master Cylinder Fluid
  72
- Bleed the Brake System
  73
- Flush the Brake System
  75
- Replace the Parking Brake Lining (Optional Motor Brake)
  76
  - Inspection
    78
- Replace Front Disc Brake Pads
  79
- Replace Rear Brake Pads
  81
  - Hydraulic Disc
    81
- Replace the Wheel Cylinder
  83
  - Disc Brake Body Assembly (Front or Rear)
    83
- Repair the Brake Body
  85
- Replace the Master Cylinder
  87
- Repair the Master Cylinder
  89
Table of Contents

91
- Inspecting the Motor Brushes
  92
  - Motors with Internal Cooling Fans
    92
- Motor Inspection
  92
- Motor Removal and Installation
  92
- Motor Service
  92
- Replacing the Brushes or Armature Bearing
  94
- Repairing the Commutator
  95
- Service Limits
  96
Transmission

97
- Check Oil Level
  98
- Change Oil
  99
- Motor Removal and Installation
  100
- Rear Hub or Rotor
  101
- Removing and Installing the Rear Axles (Disc Brakes)
  102
  - Suspension
    104
- Transmission Assembly
  104
  - Remove and Install
    104
- Disassembly and Reassembly of the Primary Reduction Gear Case
  105
- Disassembling the 3Rd Member
  108
- Assembling the 3Rd Member
  111
  - Pinion Bearing Preload
    114
- Pinion Gear Shimming Instructions
  115
  - Setting the Pinion Gear Depth
    115
Suspension

117
- Replace the Rear Springs
  
  118
  - Leaf
    118
- Replace the Front Springs
  
  119
  - Leaf
    119
- Replace the Spring Bushings
  
  121
- Replace the Shocks
  
  122
  - Front or Rear
    122
  - Tires and Wheels
    122
Tires and Wheels

123
- Tire Inflation
  124
- Tire Inspection
  124
- Repair the Tire (Pneumatic)
  126
- Replace the Tire (Pneumatic)
  127
Battery Service

129
- Cleaning
  130
- Testing
  131
- Watering
  133
- Charging
  134
- Replacing (6-Volt Batteries Only)
  135
  - Battery Removal (48 Volt System)
    137
  - Moist Charge Batteries
    138
- Storage and Returning to Service
  139
  - Storage
    139
  - Returning to Service
    140
Sevcon Control System Troubleshooting

141
- Control System Troubleshooting
  141
- Definitions
  142
- Important Notes and Instructions
  142
- Terminology Used
  142
- Test Equipment Required
  142
- Identifying Your Controller
  143
- Start Troubleshooting here
  144
- Test 8. Anti-Rolloff Fault
  155
- Test 9. Electric Motor Brake
  156
- Logic Voltage Reference Table
  158
- Status LED Code Table
  159
- Smart View Fault Codes
  160
Turn the Key Switch off before Disconnecting the Batteries

163
- Operating Instructions and Theory of Operation
  164
- Wire Diagram
  164
- Testing the Charging Cycle
  165
- Important Notes and Instructions
  166
- Test Equipment Required for Troubleshooting
  166
- Troubleshooting for Built-In Charger
  167
- Troubleshooting for Portable Charger
  170
- Testing the Timer Relay
  171
- Testing the Interlock Relay
  172
Table of Contents

173
- Operating Instructions and Theory of Operation
  174
- HB/PT and GEL Indicator Lamps
  175
- Testing the Charging Cycle
  175
  - Troubleshooting
    175
- Status LED Error Code Table
  177
- Troubleshooting
  178
Charger Models: Hbs 600 Hbs 1000

179
Illustrated Parts

187
- Front Axle
  188
- Steering Linkage
  190
- Steering Gear
  193
- Front Suspension
  194
- Transmission (Primary Reduction)
  196
- Transmission (Secondary Reduction)
  198
- Rear Axle
  199
- Brake Body
  201
- Front Brake
  201
- Rear Brakes
  201
- Rear Suspension
  202
- Motor
  204
- Deadman Seat Brake
  206
- Master Cylinder Components (All)
  208
- Master Cylinder Linkage
  208
- Brake Lines
  210
- Park Brake Linkage
  212
- Wheels and Tires
  214
- Illustrated Parts
  216
- Instrument Panel (Dash) Ending S/N 179484
  216
- Instrument Panel (Dash) Starting S/N 179485
  216
- Speed Control Panel, R 3-80-36
  218
- Miscellaneous Electrical
  220
- Miscellaneous Frame
  220
- Seat Cushions and Lights
  222
- Charger, Lestronic
  224
- Charger, Signet
  228
- Batteries
  231
- Decals
  232
- Trailer Hitch
  234
- Strobe Light & Other Front End Options
  236
- Cab & Cowl with Windshield Options
  238
- Optional Cab Accessories
  240
- Cab Door Options
  242
- Optional Top Cover
  244
- Rear Seat, Rear Gate and Rear Deck
  246
- 9" Side Panels
  248
- Front Bumper and Splash Pan
  250
  - Brake Lining Handling Precautions
    253
- Appendix A: Special Tools
  
  254
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  256
  - Standard Head Markings
    256
  - Hex Bolts
    256
  - Other Bolts
    256
  - Hex Nuts
    257
  - Hex Lock Nuts (Stover)
    257
  - Other Nuts
    257
- Appendix C: Brake Lining Handling Precautions
  
  260

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Taylor-Dunn R 380-36 Manuals

Taylor-Dunn R 380-36 Operator's And Service Manual (260 pages)

Table of Contents

Introduction

Table of Contents

Standard Specifications

Driver Training Program

Safety Rules and Guidelines

Vehicle Controls

Vehicle Operation Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule for the Smart View Display

Maintenance Guidelines for Severe Duty Applications

Front Axle Service

Steering Component Service

Brake Service

Table of Contents

Transmission

Suspension

Replace the Rear Springs

Replace the Front Springs

Replace the Spring Bushings

Replace the Shocks

Tires and Wheels

Battery Service

Sevcon Control System Troubleshooting

Turn the Key Switch off before Disconnecting the Batteries

Table of Contents

Charger Models: Hbs 600 Hbs 1000

Illustrated Parts

Appendix A: Special Tools

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Related Products

Taylor-Dunn Categories