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AN-001-71
Taylor-Dunn AN-001-71 Manuals
Manuals and User Guides for Taylor-Dunn AN-001-71. We have
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Taylor-Dunn AN-001-71 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual
Taylor-Dunn AN-001-71 Operation, T Roubleshooting And Replacement Parts Manual (206 pages)
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 8.17 MB
Table of Contents
Table of Contents
7
Responsibilities
8
About this Manual
8
Who Should Read this Manual
8
How to Use this Manual
9
Conventions
9
How to Identify Your Vehicle
10
Taking Delivery of Your Vehicle
11
Table of Contents
13
Standard Specifications
14
Driver Qualifications
15
Driver Training Program
15
Safety Rules and Guidelines
15
Accessory Switch (Optional)
16
Forward-Off-Reverse Switch
16
Headlight Switch (Optional)
16
Horn Switch
16
Start Switch
16
Vehicle Controls
16
Battery Status Indicator, Analog (Optional)
17
Battery Status Indicator, Digital Bargraph
17
Hour Meter (Optional)
17
Accelerator / Brake Treadle, an 171
18
Accelerator / Brake Treadle, SC 159
18
Steering, an 171
18
Steering, SC 159
18
Walk-Along Handle, an 171
18
Charger Interlock
19
Foot Interlock Switch, SC 159 (Optional)
19
Parking Brake
19
Loading and Unloading
20
Safety Guidelines
20
Starting
20
Towing Loads
20
Vehicle Operational Guidelines
20
While Driving
20
Parking
21
Towing this Vehicle
21
Charging Your Vehicle
22
Industrial Charger Operation
22
New Battery Break in
22
Signet® Charger Operation
22
Charging Time
23
Returning to Service
23
Storing and Returning to Service
23
Storing Your Vehicle
23
Periodic Maintenance Checklist
24
Daily Visual Inspection
25
Maintenance Guidelines for Severe Duty Applications
25
Table of Contents
31
Adjust Front Wheel Bearings
32
Inspect the Front Wheel Bearings
32
Front Axle Removal and Installation
33
Removal
33
Installation
34
Replace Front Wheel Bearings
34
Table of Contents
35
Center the Steering Wheel
36
Front End Alignment
36
Inspect the Steering Components
38
Steering Chain
38
Steering Wheel and Bushings
38
Fork Bearings
39
Pillow Blocks
39
Adjust the Steering Shaft
40
Replace the Steering Wheel
40
Replace the Front Fork
41
Table of Contents
43
Adjust the Service Brake
44
Inspect the Service Brake
44
Adjust the Brake Linkages
45
Replace the Brake Lining
46
Replace Brake Drum
48
Replacing the Treadle Linkage
49
Table of Contents
53
Enclosed Motors (GE, no Cooling Fan)
54
Inspecting the Motor Brushes
54
Motors with Internal Cooling Fans
54
Motor Removal and Installation
55
Motor Inspection
57
Replacing the Brushes
57
Repairing the Commutator
58
Replacing the Bearings
58
Service Limits
59
Transmission
61
Adjust the Drive Chain
62
Check the Oil Level
64
Change the Oil
65
Drive Motor
66
Install
66
Remove
66
Rear Axle
67
Remove and Install
67
Replace the Axle Bearing
68
Remove and Install
69
Transmission Assembly
69
Chain Case
70
Disassemble
70
Assemble
72
Differential Assembly (3Rd Member)
74
Disassemble
74
Assemble
76
Re-Shimming the Pinion Housing
78
Exploded View
80
Transmission
81
Tire Inflation
82
Tire Inspection
82
Replace the Front Tire/Wheel
83
Replace the Rear Tire/Wheel
83
Replace the Tire (Pneumatic)
83
Repair the Tire (Pneumatic)
84
Table of Contents
85
Cleaning
86
Testing
87
Charging
88
Watering
89
Replacing (6-Volt Batteries Only)
90
Moist Charge Batteries
91
Storage
92
Storage and Returning to Service
92
Returning to Service
93
Table of Contents
95
Symptoms
96
IMPORTANT NOTES and INSTRUCTIONS
97
Read this First
97
Test Equipment Required
97
Definitions
98
Freewheel Diode
113
Iso
113
Motor
113
Plugging Diode
113
Pmc Control
113
Solenoids
113
Symptom Troubleshooting Guide
113
Table of Contents
125
Operating Instructions and Theory of Operation
126
Testing the Charging Cycle
127
Test Equipment Required for Troubleshooting
128
Troubleshooting for Built-In Charger
129
Troubleshooting for Portable Charger
132
Testing the Timer Relay
133
Testing the Interlock Relay
134
Table of Contents
135
Operating Instructions and Theory of Operation
136
HB/PT and GEL Indicator Lamps
137
Testing the Charging Cycle
137
Test Equipment Required for Troubleshooting
138
Status LED Error Code Table
139
Troubleshooting
140
Charger Models: Hbs 600 Hbs 1000
141
Definitions
142
Test Equipment Required for Troubleshooting
142
Operating Instructions and Theory of Operation
143
Testing the Charging Cycle
144
Status Light Error Code Table
145
Troubleshooting
146
Illustrated Parts
151
Front Axle
152
Front Tire
154
Front Fork
156
Steering Linkage SC
158
Steering Linkage an
160
Mechanical Control Linkage
162
Throttle Linkage
164
Lester Chargers
166
Signet Charger
170
Motors
172
Power Traction
174
Differential
176
Brake
178
Rear Axle
180
Rear Tires
182
Control Panel (Standard)
184
Control Panel (40" Bed)
186
Gauges
188
Instruments
188
Batteries
190
Decals
192
Decals, an
193
Miscellaneous Frame and Body, SC
194
Miscellaneous Frame and Body, an
196
Appendix A: Special Tools
200
Appendix B: Suggested Torque Limits for Standard Hardware
201
Hex Bolts
201
Other Bolts
201
Standard Head Markings
201
Hex Lock Nuts (Stover)
202
Hex Nuts
202
Other Nuts
202
Suggested Torque Values (Non-Critical Hardware)
203
Appendix C: Brake Lining Handling Precautions
205
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