Taylor-Dunn B 1-05 Utility Vehicle Manuals

Manuals and User Guides for Taylor-Dunn B 1-05 Utility Vehicle. We have 1 Taylor-Dunn B 1-05 Utility Vehicle manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B 1-05 Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn B 1-05 Operation, T Roubleshooting And Replacement Parts Manual (180 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 16 MB

Table of Contents

Table of Contents

6
- Who Should Read this Manual
  7
- Responsibilities
  7
- About this Manual
  7
- How to Use this Manual
  8
- Conventions
  8
- How to Identify Your Vehicle
  9
- Taking Delivery of Your Vehicle
  10
Table of Contents

11
- Standard* Specifications
  12
- Driver Qualifications
  13
- Driver Training Program
  13
- Safety Rules and Guidelines
  13
- Accelerator Pedal
  14
- Forward-Reverse Switch
  14
- Key-Switch
  14
- Seat Interlock Switch
  14
- Vehicle Controls
  14
- Charger Interlock
  15
- Foot Brake Pedal
  15
- Horn Button
  15
- Park Brake
  15
- Steering
  15
- Battery Status Indicator (1) (Optional)
  16
- Headlights and Accessories (Optional)
  16
- Hour Meter (2) (Optional)
  16
- Loading and Unloading
  17
- Safety Guidelines
  17
- Starting
  17
- Towing Loads
  17
- Vehicle Operational Guidelines
  17
- While Driving
  17
- Parking
  18
- Towing this Vehicle
  18
- Charging Your Vehicle
  19
- Signet Charger Operation, Model HB Series
  19
- Signet Charger Operation, Model HBS Series
  19
- Charging Time
  20
- Lestronic II Charger Operation
  20
- New Battery Break in
  20
- Returning to Service
  20
- Storing / Returning to Service
  20
- Storing Your Vehicle
  20
- Periodic Maintenance Checklist
  21
- Daily Visual Inspection
  22
- Maintenance Guidelines for Severe Duty Applications
  22
Section 3 -

23
- Maintenance Guidelines
  24
- Severe Duty Guidelines
  25
- Lubrication Chart
  26
- Troubleshooting Guide
  27
- Mechanical Drum Brakes
  28
- Auto-Adjust Brake Mechanism Theory of Operation
  29
- Inspecting the Auto Adjuster
  30
- Replacing the Brake Shoes
  32
- Replacement and Inspection of Park Brake Lock
  34
- Brake Pedal Linkage
  35
- Adjusting the Brake Pedal Linkage
  36
- Front Axle and Steering
  37
- Front Axle Removal and Installation
  38
- Adjusting the Toe-In
  39
- Aligning the Front End
  39
- Centering the Steering Gear
  40
- Repairing the Front Axle
  41
- Steering Yoke/Bushings
  41
- Ball Joints
  42
- Wheel Bearings
  43
- Removal and Installation of the Steering Gear Assembly
  45
- Input Shaft Endplay
  47
- Steering Gear Adjustment
  47
- Gear Lash
  48
- Steering Gear Disassembly and Repair
  49
- Exploded View of Steering Gear
  52
- Drive Service
  53
- Removing the Rear Axles
  53
- Servicing the Differential
  54
- Changing the Differential Oil
  57
- Motor Removal
  59
- Armature Inspection
  60
- Replacing the Brushes
  61
- Inspecting the Motor Brushes
  63
- Battery
  64
- Cleaning
  64
- Servicing
  65
- Battery Storage
  66
Table of Contents

67
- Symptoms
  68
- IMPORTANT NOTES and INSTRUCTIONS
  69
- Read this First
  69
- Test Equipment Required
  69
- Definitions
  70
- Symptom Troubleshooting Guide
  85
- Pmc Control
  86
- Plugging Diode
  88
- Freewheel Diode
  89
- Iso
  90
- Solenoids
  92
- Motor
  95
Table of Contents

99
Table of Contents

109
- Operating Instructions and Theory of Operation
  110
- HB/PT and GEL Indicator Lamps
  111
- Testing the Charging Cycle
  111
- Troubleshooting
  111
- Status LED Error Code Table
  113
- Troubleshooting
  114
Charger Models: Hbs 600 Hbs 1000

115
Illustrated Parts

121
- Front Axle and Steering Knuckle
  122
- Steering Linkage
  124
- Steering Column
  126
- Steering Gear
  128
- Front Suspension
  130
- Transmission Differential Case
  132
- Rear Axle and Brakes
  134
- Rear Suspension
  136
- Motor
  138
- Brake/Accelerator Linkage
  140
- Wheels and Tires
  142
- Instrument Panel
  144
- Speed Control Panel
  146
- Miscellaneous Electrical
  148
- Lester Charger
  150
- Signet Charger
  152
- Batteries
  154
- Seat Cushions, Lights and Deck
  156
- Decals
  158
- Strobe Light
  160
- Sun Top and Windshield
  162
- Mirrors
  164
- B 125 Stake Sides/B 100 Luggage Rack
  166
- Tool Box B 100
  168
- Signet Charger
  170
- Appendix A: Special Tools
  172
- Hardware Identification
  173
- Hex Bolts
  173
- Other Bolts
  173
- Hex Lock Nuts (Stover)
  174
- Hex Nuts
  174
- Other Nuts
  174
- Suggested Torque Values (Non-Critical Hardware)
  175
- Appendix C: Brake Lining Handling Precautions
  177

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