Siemens SINAMICS SM150 Manuals

Manuals and User Guides for Siemens SINAMICS SM150. We have 4 Siemens SINAMICS SM150 manuals available for free PDF download: Operating And Installation Instructions, Operating Instructions & Installation Instructions, Operating Instructions Manual

Siemens SINAMICS SM150 Operating And Installation Instructions (218 pages)

Medium-Voltage Drive

Brand: Siemens | Category: DC Drives | Size: 43.51 MB

Edition
4
- Table of Contents
  5
- About These Instructions
  15
- Signal Processing
  48
  - Figure 3-16 Circuit Overview Option "Safe Torque Off", Sheet 2
    72
  - Figure 3-17 Circuit Overview Option "Safe Torque Off", Sheet 3
    73
- DV/Dt Filter (Option L10)
  74
- DV/Dt Filter (Option L11)
  76
- Cabinet Illumination and Service Socket in Closed-Loop Control Unit (Option L50)
  77
- Circuit Breaker at the Drive Output (Option L52)
  77
- Disconnector at the Drive Output (Option L51)
  77
- EMERGENCY STOP Category 1 (Option L60)
  77
- Motor-Side Grounding Switch (Option L49)
  77
- Power Cable Connection at the Drive Input from above (Option M13)
  78
- Safety Locking System (Option M10)
  78
- IP54 Degree of Protection (Option M54)
  79
- Redundant Fan in the Power Unit (Option M61)
  79
- Signal and Control Cable (Max. 2.5 MM²) (Option M32)
  79
- Suitability for Marine Use (Option M66)
  79
- Capacitor Modules to Increase the DC-Link Capacitance (Option N08)
  80
- Controlled Outgoing Circuit for Auxiliary Equipment 400 V 3 AC (Option N30)
  80
- Sine-Wave Filter (Option Y15)
  80
- Table 3-11 Max. Permissible Cable Lengths
  80
- Checking the Delivery
  83
- Inspections When Receiving the Delivery
  83
- Preparations for Use
  83
- Requirements for Installation Location
  83
- Checking Shock and Tilt Indicators
  84
- Scope of Delivery
  84
- Checking the Load Handling Attachments
  85
- Transport Markings
  86
- Transport Requirements
  86
- Transportation
  86
- Observe Center of Gravity
  87
- Transport with a Fork-Lift Truck
  87
- Transport with a Crane
  88
- Using Lifting Rods
  88
- Figure 4-3 Lifting Bar Label
  89
- Transporting Transportation Units Packed in Boxes
  90
- Removing the Packaging
  91
- Unpacking
  91
- Lifting the Cabinet off the Transport Pallet
  92
- Removing Load Securing Devices
  92
- Opening Doors in Preparation for Use
  93
- Checking the Shock and Tilt Indicators Inside the Cabinet
  94
- Emptying the Drive
  94
- Storage
  94
- Storing a Device
  95
- Installation
  97
- Safety Instructions for Assembly
  97
- Attaching Side Panels
  98
- Tools Required
  98
- Screwing the Transport Units Together
  99
- Connecting to the Foundation
  100
- Connecting Cabinets
  101
- Connecting the DC Bus
  102
- Connecting the Interface Terminals
  103
- Connecting the Water Circuits
  104
- Electrical Connection
  107
- Safety Instructions for Electrical Connections
  107
- Electromagnetic Compatibility
  109
- Figure 6-1 Shield Connection Using a Clip
  111
- Electrical Requirements
  112
- Connecting Power Cables
  113
- Connection
  113
- Manually Unlocking Power-Unit Doors
  113
- Preparations for Connecting the Power Cables
  113
- Figure 6-5 Connection of the Supply-System Power Cable
  115
- Table 6-3 Drive and Motor Connection Terminals
  115
- Connecting Ground
  116
  - Connect the Auxiliary Voltage
    117
  - Connecting the Encoder
    118
  - Connecting the Re-Cooling Unit to the Drive
    119
  - Fastening the Cable Ducts with Cable Ties
    119
  - Interconnecting Optional Connections
    119
  - Start-Up
    121
  - Operation
    123
  - Safety Instructions for Operation
    123
  - TP900 Operator Panel
    125
  - Parameter
    126
  - Parameter Types
    126
  - Parameters
    126
  - Functions
    127
  - Setpoint Channel
    127
  - Setpoint Channel and Closed-Loop Control
    127
  - Table 8-1 Parameter
    128
  - Table 8-2 Parameter
    128
  - Table 8-4 Leds of the Power Stack Adapters
    149
  - Table 8-5 Leds of the DM10 Diagnostics Module
    149
  - Diagnostics Via Parameters
    150
  - Maintenance
    155
  - Safety Instructions for Maintenance
    155
  - Grounding the System
    157
  - Grounding with a Grounding Device
    157
  - Grounding Using a Make-Proof Grounding Switch
    159
  - Opening the Doors
    160
  - Opening the Power Unit Doors for Maintenance Work
    160
  - Manually Unlocking Power Unit Doors
    161
  - Secure Locking System (Option M10)
    162
  - Checklist for Preventive Maintenance Work
    163
  - Inspection
    163
  - Preventive Maintenance
    163
  - Equipment for Visual Inspections
    164
  - Visual Inspections
    164
  - Checking Hoisting Solenoids and Security Bolts
    165
  - Checking the Cable and Screw Terminals
    165
  - Checking the Isolating Clearances
    165
  - Checking the Plug Connections
    165
  - Fan Maintenance
    165
  - Maintenance
    165
  - Filter Mats
    166
  - Replacing Filter Mats
    166
  - Replacing the Filter Mats in the Roof Assembly
    167
  - Cleaning
    168
  - Cleaning Aluminum Parts
    168
  - Removing Dust Deposits
    168
  - Repairs
    169
  - Torques
    170
  - Attaching the Changing Device to the Stacker
    171
- Table 8-3 Parameter
  128
- Vector Control
  130
- U/F Control
  133
- Analog and Digital Inputs/Outputs
  134
- Analog Outputs
  134
- Digital Outputs
  137
- Digital Inputs/Outputs
  138
- Additional Settings for Analog Outputs
  139
- Insulation Monitoring
  142
- Monitoring Functions and Protective Functions
  142
- DC-Link Short-Circuiter
  143
- Tripping of the Circuit-Breaker in Case of Undervoltage
  143
- Protection Responses in an Emergency
  144
- VDC-Max Closed-Loop Control
  145
- Speed Monitoring with Incremental Encoder
  146
- Controlled Stop, EMERGENCY STOP Category 1
  147
- External Alarms and Faults
  147
- Fault and System Messages
  147
- Message from the Grounding Switch
  147
- Diagnosis
  148
- Indicating and Rectifying Faults
  148
- Diagnostics Via Leds
  149
- Figure 9-8 Attaching the Changing Device to the Forklift Truck
  172
- Replacing the Phase Module
  173
- Replacing the Operator Panel
  180
- Replacing the TP900 Operator Panel
  180
- Replacing the Compactflash Card
  181
- Replacing the Precharging Transformer
  182
- Replacing the Precharging Rectifier
  184
- Replacing Fuses
  185
- Replacing the AVT Combination Module
  185
- Replace the Sponge for the Leak Detector
  186
- Replacing the Power Stack Adapter
  187
- Spare Parts
  191
- Disposal
  193
- Disposing of Packaging Material
  193
- Removing Device Components and Old Devices
  193
- Service & Support
  195
- B.1 Technical Specifications
  197
- Notes about Technical Specifications
  197
- Standards and Regulations
  197
- Technical Data and Drawings
  197
- Technical Specifications
  197
- General Technical Specifications of the Drive
  198
- Table B-3 Cooling
  199
- Technical Specifications of the Common Power Supply
  200
- Technical Specifications of the Diagnostics Module DM10
  200
- B.2 Terminal Assignments
  201
- Control Pulpit Interface (Terminal Modules TM31 and TM15)
  201
- Terminal Assignments
  201
- Terminal Assignment of the NAMUR Terminal Strip (Option B00)
  202
- Circuit-Breaker Interface
  203
- Undervoltage Coil
  203
- Gating of the Power Semiconductors
  204
- Interfaces of the Power Stack Adapter
  204
- Selecting Safe Torque off
  204
- Actual Value Channels
  205
- DRIVE-Cliq Interface
  205
- Trip Line
  205
- Analog and Digital Outputs
  206
- Switch for the Analog Inputs
  206
- Analog and Digital Inputs and Temperature Sensor Connections
  207
- Electronics Power Supply
  208
- Checklists and Forms
  209
- Mechanical Installation: Checklist
  209
- Checklist for Electrical Installation
  210
- Index
  215

Siemens SINAMICS SM150 Operating Instructions & Installation Instructions (190 pages)

Medium-Voltage Drive

Brand: Siemens | Category: DC Drives | Size: 7.36 MB

Siemens SINAMICS SM150 Operating Instructions Manual (188 pages)

Medium-Voltage Drive

Brand: Siemens | Category: DC Drives | Size: 6.96 MB

Siemens SINAMICS SM150 Operating Instructions Manual (172 pages)

Medium-Voltage Drive

Brand: Siemens | Category: DC Drives | Size: 7.79 MB

Table of Contents
5
1 Introduction

13
- About These Instructions
  13
2 Safety Instructions

15
3 Description

27
- Applications
  27
- Safety Concept
  27
- Safety Components and Functions
  27
- External Safety Components
  28
- Protection and Monitoring Functions of Internal Components
  28
- Protection and Monitoring Functions for External Components
  28
- Design
  29
- Components
  29
- Figure 3-1 Design of the Power Unit
  30
- Design of the Active Line Module and Motor Module
  31
- Design of the Motor Module
  31
- Gating
  32
- Operating Principle
  32
- Figure 3-2 Phase Module
  32
- Description of the Components
  33
- SINAMICS Control Unit
  33
- SIMOTION Control Unit
  33
- General
  33
- Power Stack Adapter
  35
- Figure 3-3 Interface Overview of the Power Stack Adapter
  36
- Terminal Modules
  37
- Voltage Sensing Module
  37
- SMC30 Sensor Module
  37
- Precharging
  37
- Electromechanical Door Interlock System
  38
- Make-Proof Grounding Switch
  38
- Circuit-Breaker (Provided by the Customer)
  38
- Converter Transformer
  39
- Actual Value Acquisition
  39
- Common Power Supply
  40
- Field of Application
  40
- Design
  40
- Figure 3-4 AVT Combination Module
  40
- Figure 3-5 Design When Using Igcts
  40
- Connections
  41
- Connectivity Module "SINAMICS CONNECT 500
  41
- Re-Cooling Unit
  42
- Re-Cooling Unit Requirements
  42
- Operating Principle of the Re-Cooling Unit
  42
- The Internal Deionized Water Circuit
  43
- Customer Terminal Strips
  43
- Table 3-1 Deionized Water Requirements
  43
4 Preparations for Use

45
- Requirements for Installation Location
  45
- Inspections When Receiving the Delivery
  45
- Scope of Delivery
  45
- Checking Shock and Tilt Indicators
  46
- Checking the Load Handling Attachments
  47
- Transportation
  48
- Transport Markings
  48
- Transport Requirements
  48
- Observe Center of Gravity
  49
- Transport with a Fork-Lift Truck
  49
- Transport with a Crane
  50
- Using Lifting Rods
  50
- Transporting Transportation Units Packed in Boxes
  52
- Unpacking
  53
- Removing the Packaging
  53
- Removing Load Securing Devices
  54
- Lifting the Cabinet off the Transport Pallet
  54
- Opening Doors in Preparation for Use
  55
- Checking the Shock and Tilt Indicators Inside the Cabinet
  56
- Storage
  56
- Emptying the Drive
  56
- Storing a Device
  57
5 Installation

59
- Safety Instructions for Assembly
  59
- Tools Required
  60
- Preparations
  60
- Remove the Rear Panel
  60
- Mounting the Side Panels
  60
- Screwing the Transport Units Together
  62
- Connecting to the Foundation
  62
- Connecting the Grounding Bars
  63
- 5.7 Connecting the DC Bus
  64
- Preparation
  64
- 5.7 Connecting the DC Bus
  65
- Connecting the Interface Terminals
  70
- Connecting the Water Circuits
  70
6 Electrical Connection

71
7 Start-Up

85
- Safety Instructions for Commissioning
  85
- STARTER Software
  85
8 Operation

87
- Safety Instructions for Operation
  87
- Operating the Drive
  88
- Touch Screen Operator Panel
  89
- Parameter
  90
- Parameters
  90
- Parameter Types
  90
- Functions
  91
- Setpoint Channel and Closed-Loop Control
  91
- Setpoint Channel
  91
- Table 8-1 Parameter
  92
- Table 8-2 Parameter
  92
- Table 8-3 Parameter
  92
- Vector Control
  94
- U/F Control
  97
- Analog and Digital Inputs/Outputs
  98
- Analog Outputs
  98
- Additional Settings for Analog Outputs
  100
- Digital Inputs/Outputs
  103
- Digital Outputs
  105
- Monitoring Functions and Protective Functions
  105
- Insulation Monitoring
  106
- Tripping of the Circuit-Breaker in Case of Undervoltage
  107
- DC-Link Short-Circuiter
  107
- Protection Responses in an Emergency
  108
- VDC-Max Closed-Loop Control
  108
- Speed Monitoring with Incremental Encoder
  110
- Controlled Stop, EMERGENCY STOP Category 1
  111
- Fault and System Messages
  111
- External Alarms and Faults
  111
- Message from the Grounding Switch
  111
- Diagnosis
  112
- Indicating and Rectifying Faults
  112
- Diagnostics Via Leds
  113
- Diagnostics Via Parameters
  113
- Table 8-4 Leds of the Power Stack Adapters
  113
9 Maintenance

121
- Safety Instructions for Maintenance
  121
- Grounding the System
  123
- Grounding with a Grounding Device
  123
- Grounding Using a Make-Proof Grounding Switch
  125
- Opening the Doors
  126
- Opening the Power Unit Doors for Maintenance Work
  126
- Manually Unlocking Power Unit Doors
  127
- Inspection and Maintenance
  128
- Inspection
  128
- Checklist
  128
- Cleaning
  129
- Cleaning Aluminum Parts
  129
- Visual Inspections
  130
- Equipment for Visual Inspections
  130
- Checking Hoisting Solenoids and Security Bolts
  130
- Checking the Isolating Clearances
  130
- Checking the Capacitor Release
  130
- Checking the Cable and Screw Terminals
  130
- Checking the Plug Connections
  131
- Replacing the Filter Mats in the Roof Assembly
  131
- Maintaining the Fan
  132
- Repair
  132
- Torques
  133
- Table 9-1 Tightening Torque for Screws
  133
- Table 9-2 Tightening Torques for Screw Terminals for Copper Cables Without Cable Lug 1)
  134
- Replacing the AVT Combination Module
  135
- Replacing the Operator Panel
  135
- Replacing the Compactflash Card
  137
- Replacing the Phase Module or Diode Module
  138
- Attaching the Changing Device to the Stacker
  138
- Replacing the Phase Module
  139
- Replacing the Power Stack Adapter
  147
- Replacing Fuses
  148
- Replacing the Current Transformer
  148
- Door Interlock System
  148
- Replacing the Precharging Transformer
  149
- Replacing the Precharging Rectifier
  150

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