Samsung 136S Manuals

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Samsung 136S Installation Manual

Samsung 136S Installation Manual (106 pages)

Lithium Ion Battery System for UPS  
Brand: Samsung | Category: Camera Accessories | Size: 10.34 MB
Table of contents
Important Safety Instructions5................................................................................................................................................................
General Instructions6................................................................................................................................................................
Safety Precautions6................................................................................................................................................................
Personnel And Equipment Warnings7................................................................................................................................................................
Dangerous Voltages7................................................................................................................................................................
Lock Out/tag Out Guidelines8................................................................................................................................................................
General Warnings8................................................................................................................................................................
Table Of Contents9................................................................................................................................................................
Tables11................................................................................................................................................................
Figures12................................................................................................................................................................
About This Manual15................................................................................................................................................................
Purpose15................................................................................................................................................................
Target Audience15................................................................................................................................................................
Organization15................................................................................................................................................................
Revision History16................................................................................................................................................................
Acronyms And Abbreviations16................................................................................................................................................................
Product Description17................................................................................................................................................................
Major Components17................................................................................................................................................................
Battery Module (type A / Type B)18................................................................................................................................................................
Figure 2-1: Battery Modules (type A And Type B)18................................................................................................................................................................
Switchgear Assembly19................................................................................................................................................................
Figure 2-2: Switchgear Assembly19................................................................................................................................................................
Figure 2-3: Front View Of The Switchgear Assembly19................................................................................................................................................................
Smps Assembly (type A / Type B)20................................................................................................................................................................
Figure 2-4: Smps Assembly (type A And Type B)20................................................................................................................................................................
Rack Frame21................................................................................................................................................................
Figure 2-5: Rack Frame21................................................................................................................................................................
Assembling The Product22................................................................................................................................................................
Grounding The Battery System22................................................................................................................................................................
Installation And Assembly Procedure23................................................................................................................................................................
Figure 3-1: Installation Procedure23................................................................................................................................................................
Preparation Stage-procedure24................................................................................................................................................................
Preparation Stage - Unpacking25................................................................................................................................................................
Preparation Stage - Ground Wire And Tools25................................................................................................................................................................
Ground Wires25................................................................................................................................................................
Ground Wire Fasteners25................................................................................................................................................................
Rack Fasteners (anchors)25................................................................................................................................................................
Multiple Rack Fasteners25................................................................................................................................................................
Table 3-1: Ground Wire Specifications25................................................................................................................................................................
Table 3-2: Ground Wire Fastener Specification25................................................................................................................................................................
Table 3-3: Rack Fastener Specifications25................................................................................................................................................................
Table 3-4: Rack Fastener Specifications (side By Side)25................................................................................................................................................................
Preparation Stage-recommended Tools/instruments26................................................................................................................................................................
Table 3-5: Recommended Tools And Instruments26................................................................................................................................................................
Preparation Stage - Visual Inspection28................................................................................................................................................................
Inspecting The Rack Frame28................................................................................................................................................................
Figure 3-2: Faulty Cases28................................................................................................................................................................
Visual Inspection Of The Modules29................................................................................................................................................................
Inspecting The Switchgear29................................................................................................................................................................
Inspecting The Smps Assembly29................................................................................................................................................................
Table 3-6: Module Voltage And Internal Impedance29................................................................................................................................................................
Rack Anchoring Stage30................................................................................................................................................................
Table 3-7: Rack Clearance Distances30................................................................................................................................................................
Figure 3-3: Clearance Distance For Single Rack Frame31................................................................................................................................................................
Figure 3-4: Clearance Distance For Multiple Rack Frames31................................................................................................................................................................
Figure 3-5: Clearance Distance For Multiple Rack Frames Installed Rear-to-rear32................................................................................................................................................................
Figure 3-6: Rack Anchoring Points (4 Ea)33................................................................................................................................................................
Figure 3-7: Holes On The Sides Of The Rack33................................................................................................................................................................
Figure 3-8: Reattaching The Side Panels33................................................................................................................................................................
Figure 3-9: Reattaching The Rear Panels34................................................................................................................................................................
Rack Installation Stage35................................................................................................................................................................
Switchgear And Smps Assembly Installation36................................................................................................................................................................
Figure 3-10: Inserting Switchgear36................................................................................................................................................................
Figure 3-11: Attaching A Switchgear Assembly To A Rack Frame36................................................................................................................................................................
Figure 3-12: Ground Cable Connection To The Switchgear Assembly37................................................................................................................................................................
Figure 3-13: Inserting Smps Assembly38................................................................................................................................................................
Figure 3-14: Attaching The Smps Assembly38................................................................................................................................................................
Figure 3-15: Ground Cable Connection To The Smps Assembly39................................................................................................................................................................
Battery Module Installation40................................................................................................................................................................
Figure 3-16: Insertion Of Modules On The Ninth Shelf From The Bottom40................................................................................................................................................................
Figure 3-17: Battery Module Arrangement On Eighth And Ninth Shelves41................................................................................................................................................................
Figure 3-18: Battery Module Arrangement41................................................................................................................................................................
Figure 3-19 : Module Number42................................................................................................................................................................
Figure 3-20: Insertion Of Modules On 1st Shelf42................................................................................................................................................................
Busbar Installation43................................................................................................................................................................
Figure 3-21: Removing The Module #1's Cover And Switchgear B- Terminal Cover44................................................................................................................................................................
Figure 3-22: Connect Switchgear B- And Module #1 B44................................................................................................................................................................
Figure 3-23: Restore Switchgear's B- Terminal45................................................................................................................................................................
Figure 3-24: Remove Battery Module #2's Front Cover45................................................................................................................................................................
Figure 3-25: Connect Battery Module #1 B+ And Battery Module #2 B46................................................................................................................................................................
Figure 3-26: Reattach Battery Module #1's Front Cover47................................................................................................................................................................
Figure 3-27: Remove Battery Module #2's Front Cover47................................................................................................................................................................
Figure 3-28: Connect Battery Module #2 B+ And Battery Module #3 B48................................................................................................................................................................
Figure 3-29: Reattach Battery Module #2's Front Cover49................................................................................................................................................................
Figure 3-30: Remove Battery Module #4's Front Cover49................................................................................................................................................................
Figure 3-31: Connect Battery Module #3 B+ And Module #4 B50................................................................................................................................................................
Figure 3-32: Reattach Battery Module #3's Front Cover51................................................................................................................................................................
Figure 3-33: Remove Battery Module #5's Front Cover51................................................................................................................................................................
Figure 3-34: Connect Battery Module #4 B+ And Battery Module #5 B52................................................................................................................................................................
Figure 3-35: Reattach Battery Module #4's Front Cover53................................................................................................................................................................
Figure 3-36: Remove Battery Module #6's Front Cover53................................................................................................................................................................
Figure 3-37: Connect Battery Module #5 B+ And Battery Module #6 B54................................................................................................................................................................
Figure 3-38: Reattach Battery Module #5's Front Cover55................................................................................................................................................................
Figure 3-39: Remove Battery Module #7's Front Cover55................................................................................................................................................................
Figure 3-40: Connect Battery Module #6 B+ And Battery Module #7 B56................................................................................................................................................................
Figure 3-41: Reattach Battery Module #6's Front Cover57................................................................................................................................................................
Figure 3-42: Remove Battery Module #8's Front Cover57................................................................................................................................................................
Figure 3-43: Connect Battery Module #7 B+ And Battery Module #8 B58................................................................................................................................................................
Figure 3-44: Reattach Battery Modules #7 And #8's Front Covers59................................................................................................................................................................
Figure 3-45: Remove Front Covers From Battery Modules #9 And #1059................................................................................................................................................................
Figure 3-46: Connect Battery Module #9 B+ And Battery Module #10 B60................................................................................................................................................................
Figure 3-47: Reattach Battery Module #9's Front Cover61................................................................................................................................................................
Figure 3-48: Remove Battery Module #11's Front Cover61................................................................................................................................................................
Figure 3-49: Connect Battery Module #10 B+ And Battery Module #11 B62................................................................................................................................................................
Figure 3-50: Reattach Battery Module #10's Front Cover63................................................................................................................................................................
Figure 3-51: Remove Battery Module #12's Front Cover63................................................................................................................................................................
Figure 3-52: Connect Battery Module #11 B+ And Battery Module #12 B64................................................................................................................................................................
Figure 3-53: Assemble Module #11's Front Cover65................................................................................................................................................................
Figure 3-55: Connect Battery Module #12b+ And Battery Module #13 B66................................................................................................................................................................
Figure 3-56: Assemble Module #12's Front Cover67................................................................................................................................................................
Figure 3-58: Connect Battery Module #13 B+ And Battery Module #14 B68................................................................................................................................................................
Figure 3-59: Reattach Battery Module #13's Front Cover69................................................................................................................................................................
Figure 3-61: Connect Battery Module #14 B+ And Battery Module #15 B70................................................................................................................................................................
Figure 3-62: Assemble Battery Module #14's Front Cover71................................................................................................................................................................
Figure 3-64: Connect Battery Module #15 B+ And Battery Module #16 B72................................................................................................................................................................
Figure 3-65: Reattach Battery Module #15's Front Cover73................................................................................................................................................................
Figure 3-67: Connect Battery Module #15 B+ And Battery Module #16 B74................................................................................................................................................................
Figure 3-68: Reattach Battery Module #15's Front Cover75................................................................................................................................................................
Figure 3-70: Connect Switchgear B+ And Module #17 B76................................................................................................................................................................
Module And Switchgear Signal Cable Connection77................................................................................................................................................................
Figure 3-73: Opening For Cable Installation78................................................................................................................................................................
Figure 3-75: Module #2 To Module #3 Signal Cabling79................................................................................................................................................................
Figure 3-77: Module #4 To Module #5 Signal Cabling80................................................................................................................................................................
Figure 3-79: Module #6 To Module #7 Signal Cabling81................................................................................................................................................................
Figure 3-81: Module #11 To Module #12 Signal Cabling82................................................................................................................................................................
Figure 3-83: Module #13 To Module #14 Signal Cabling83................................................................................................................................................................
Figure 3-85: Module #15 To Module #16 Signal Cabling84................................................................................................................................................................
Smps Assembly And Switchgear Power Cable Connection89................................................................................................................................................................
Smps Assembly And Switchgear Signal Cable Connection90................................................................................................................................................................
Smps Assembly Ac Input Connection92................................................................................................................................................................
Rack Fuse And Additional Module Signal Cable Connection94................................................................................................................................................................
Dc Link Cable Connection99................................................................................................................................................................
Ac Input Commissioning101................................................................................................................................................................
Table 4-1: Control Power Range Of Operation102................................................................................................................................................................
Table 4-2: Hardware Description102................................................................................................................................................................
Performance102................................................................................................................................................................

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