PREVOST H3-41 Manuals

Manuals and User Guides for PREVOST H3-41. We have 11 PREVOST H3-41 manuals available for free PDF download: Maintenance Manual, Operator's Manual, Manual, Maintenance Information

PREVOST H3-41 Maintenance Manual (1214 pages)

Brand: PREVOST | Category: Buses | Size: 53 MB

Table of Contents
9
Section Change Log
10
Foreword
11
Schematics
11
Safety Notice
11
Data Plates and Certifications
12
Engine
12
Transmission
12
Drive Axle
12
Front Axles
12
Coach Final Record
13
Safety Certification
13
DOT Certification Label
13
Fuel Tank Label
13
EPA Engine Label
13
Vehicle Identification Number (VIN)
13
Fastener
16
Fastener Strength Identification
16
Standard Torque Specifications
17
Sae
17
Metric
19
Self-Locking Fasteners
21
Recommendations for Reuse
21
Six Lobed Socket Head
22
Hose Clamp Torque
25
Welding Process
26
Steel - Steel Welding
26
Steel with Stainless Steel or Stainless Steel with Stainless Steel Welding
26
Steel - Stainless Steel Welding
27
Section Change Log
38
Torque Tables
39
Power Plant Cradle Installation
39
Belt Tensioners and Idlers
40
Volvo D13 Engine
42
System Overview
42
Engine Harness
43
Engine Overview
47
Engine & Exhaust Aftertreatment System Diagram
49
Engine Oil
51
Oil Quality
51
Oil Change Intervals
51
Oil Filters
51
Synthetic Lubrication
52
Oil Viscosity
52
Oil Additives
53
Oil Consumption
53
Oil Change
53
Oil Filters Change
53
Checking the Oil Level
54
Power Plant Assembly Removal
55
Power Plant Assy. Installation
58
Engine Mounts
59
Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
59
Automatic Belt Tensioners and Idler Pulleys Inspection
59
Bearing Inspection
60
Automatic Belt Tensioner Bushing Wear
61
Belts and Idlers Visual Inspection
61
Engine Protection Strategy
61
Specifications
72
Section Change Log
73
Torque Tables
74
Fuel System
74
Miscellaneous Torques
74
Fuel System
75
Fuel Valves
75
Fuel Filters
75
Primary Fuel Filter Replacement
76
Secondary Fuel Filter Replacement
78
Priming the Fuel System
78
Priming Fuel System
78
Filter Replacement
79
Fuel Pump Removal and Installation
80
Fuel Lines and Flexible Hoses
81
Preheater Fuel Filter
81
Fuel Tank
82
Polyethylene Fuel Tank
82
Tank Removal (Polyethylene)
82
Fuel Tank Verification (Polyethylene)
82
Polyethylene Fuel Tank Repair
84
Steel Fuel Tank (Optional)
84
Steel Fuel Tank Drain Plug
84
Steel Tank Removal
85
Steel Tank Installation
86
Fuel Tank Yearly Inspection
86
Fuel Specifications
87
Fuel Type
88
Blending
88
Biodiesel Fuels
88
Biodiesel Fuels and Preheater
89
Biodiesel Fuels and the Engine
89
Air Cleaner (Dry Type)
89
Pre-Cleaner Servicing
89
Air Cleaner Servicing
89
Checking Restriction Indicator
89
Replacing the Filter
89
General Recommendations
91
Air Cleaner Restriction Indicator
91
Fuel Pedal
92
Fuel Pedal Adjustment
92
Section Change Log
96
Torque Tables
97
X3 Series
97
H3 Series
99
Miscellaneous Torques
103
Exhaust Aftertreatment System (Eats) Overview
104
Maintenance
105
Flexible Coupling Installation
105
Diesel Particulate Filter (Dpf)
106
Diesel Particulate Filter Assembly Removal
108
Catalytic Converter
110
Removal
110
Assembling Catalytic Converter
111
Diffuser Assembly
113
Diffuser Adjustment
113
Maintenance
114
Diffuser Extension - (H3-45 Vip / X3-45 Vip)
114
Diesel Exhaust Fluid (Def) Tank and Injection System
114
Diesel Exhaust Fluid
114
Def Tank Cleaning
117
Pump Assembly Filter Element Replacement
117
Filler Nec Kstrainer
118
Aftertreatment Hydrocarbon Doser
118
Replacement
118
Torque Tables
123
Hose Clamps
123
Pulleys, Idlers & Tensioners
124
Cooling Assembly
125
Miscellaneous
126
Description
127
Maintenance
129
General Recommendations
129
Coolant Filter Housing Shut-Off Valve - Spindle Servicing
130
Hoses
131
Hose Clamps on Coolant Lines
131
Constant-Torque Hose Clamps on Charge Air Cooler (Cac)
132
Maintenance
133
Thermostat Operation
133
Thermostat Replacement
133
Checking New Thermostat
133
Coolant
134
Coolant Level Verification
134
Coolant Level Sensor
134
Thawing Cooling System
134
Coolant Recommendations for Volvo D13 Engine
134
Coolant Sampling
137
Draining Cooling System
138
Filling Cooling System
139
Flushing
140
Cooling System Descalers
140
Reverse Flushing
141
Spin-On Coolant Filter
141
Cooling Assembly
146
Cooling Fan Replacement
146
Cooling Fan Shroud Removal & Installation
146
H3 Series Vehicles - Cooling Pack (Radiator & Cac) Removal & Installation
148
X3 Series Vehicles - Cooling Pack (Radiator & Cac) Removal & Installation
154
Charge Air Cooler (Cac) in Vehicle Removal
160
Section Change Log
169
Torque Tables
170
Alternators and Surrounding Components
170
Electrical Connections - Batteries, Miscellaneous
173
General Description
179
Wiring Diagrams
179
Using Wiring Diagrams
179
Testing Circuits
180
Wire Sizes and Colors
180
Wire Identification
180
Spare Wires
182
Circuit Breakers
182
Main Circuit Breakers on Coaches
182
Main Circuit Breakers on VIP Motorhomes
182
VECR/VECF Circuit Breakers
183

PREVOST H3-41 Maintenance Manual (1008 pages)

Brand: PREVOST | Category: Automobile | Size: 52 MB

Section 00: General Information

9
- Table of Contents
  9
- Precautions to be Observed before Welding
  10
- Illustrations
  10
- Foreword
  10
- Schematics
  10
- Safety Notice
  14
- Data Plates and Certifications
  14
- Engine
  14
- Transmission
  14
- Figure 2: Allison Transmission
  14
- DOT Certification Label
  15
- Figure 6: I-Beam Axle Typical Serial & Model Numbers
  15
- Figure 3: I-Shift Transmission
  15
- Figure 5: Isf Typical Serial & Model Numbers 16136
  15
- Safety Certification
  15
- Drive Axle
  15
- Coach Final Record
  15
- Figure 4: Data Plate Location with Model no ., Serial no
  15
- Power Steering Pump
  15
- Front Axles
  15
- Fuel Tank Label
  16
- EPA Engine Label
  16
- Vehicle Identification Number (VIN)
  16
- Figure 8: Dot Certification Plate
  16
- Figure 10: Vehicle I.D
  16
- Figure 11: Vehicle Identification Number
  17
- Fastener
  18
- Fastener Strength Identification
  18
- Figure 12: Thread Notation
  19
- Figure 13: Bolt Strength Markings
  19
- Standard Torque Specifications
  20
- Sae
  20
- Metric
  22
- Figure 14: Self-Locking Fasteners
  24
- Self-Locking Fasteners
  24
- Recommendations for Reuse
  24
- Six Lobed Socket Head
  25
- Figure 15: Metric - Us Standard Conversion Table
  26
- Figure 16: Conversion Chart
  27
- Hose Clamp Torque
  28
Section 01 : Engine

39
- Volvo D
  39
- Power Plant Cradle Installation
  41
- Torque Tables
  41
- Belt Tensioners and Idlers
  42
- System Overview
  43
- Volvo D13 Engine
  43
- Overview
  46
- Engine Oil
  51
- Oil Change Intervals
  51
- Oil Filters
  51
- Oil Quality
  51
- Oil Additives
  52
- Oil Consumption
  52
- Oil Viscosity
  52
- Synthetic Lubrication
  52
- Oil Change
  53
- Oil Filters Change
  53
- Checking the Oil Level
  54
- Power Plant Assembly Removal
  54
- Engine Mounts
  57
- Power Plant Assy. Installation
  57
- Automatic Belt Tensioners and Idler Pulleys Inspection
  58
- Bearing Inspection
  58
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  58
- Automatic Belt Tensioner Bushing Wear
  59
- Belts and Idlers Visual Inspection
  59
- Engine Protection Strategy
  59
- Specifications
  61
Section 03 : Fuel System

69
- Fuel Line Fittings
  71
- Torque Tables
  71
- Fuel System
  72
- Miscellaneous Torques
  72
- Fuel Valves
  73
- Fuel Filters
  74
- Primary Fuel Filter Replacement
  75
- Priming the Fuel System
  76
- Secondary Fuel Filter Replacement
  76
- Davco Fuel Pro 382
  77
- Fuel Pump Removal and Install Tion
  77
- Fuel Lines and Flexible Hoses
  79
- Fuel Tank
  79
- Preheater Fuel Filter
  79
- Tank Removal
  80
- Fuel Tank Verification
  81
- Polyethylene Fuel Tank Repair
  81
- Tank Installation
  81
- Biodiesel Fuels
  82
- Blending
  82
- Fuel Specifications
  82
- Fuel Type
  82
- Air Cleaner (Dry Type)
  83
- Air Cleaner Servicing
  83
- Biodiesel Fuels and Auxiliary Heaters
  83
- Biodiesel Fuels and the Engine
  83
- General Recommendations
  83
- Pre-Cleaner Servicing
  83
- Air Cleaner Restriction Indicator
  84
- Fuel Pedal
  84
- Fuel Pedal Adjustment
  84
- Potentiometer
  84
- Specifications
  86
Section 04 : Exhaust and Aftertreatment

87
- Torque Tables
  88
- X3 Series
  88
- H3 Series
  90
- Miscellaneous Torques
  93
- Exhaust Aftertreatment System Overview
  94
- Diesel Particulate Filter (Dpf)
  95
- Flexible Coupling Installation
  95
- Maintenance
  95
- Diesel Particulate Filter Assembly Removal
  96
- Catalytic Converter
  97
- Removal
  98
- Assembling Catalytic Converter
  99
- Diffuser Assembly
  100
- Diffuser Adjustment
  101
- Diffuser Extension - (H3-45 Vip / X3-45 Vip)
  101
- Maintenance
  101
- Diesel Exhaust Fluid
  102
- Diesel Exhaust Fluid (Def) Tank and Injection System
  102
- Def Tank Cleaning
  104
- Pump Assembly Filter Element Replacement
  105
- Aftertreatment Hydrocarbon Doser
  106
- Filler Neck Strainer
  106
- Replacement
  106

PREVOST H3-41 Maintenance Manual (1108 pages)

Brand: PREVOST | Category: Automobile | Size: 70 MB

Section 00: General Information

7
- Table of Contents
  7
- Section Change Log
  8
- Foreword
  9
- Schematics
  9
- Precautions to be Observed before Welding
  9
- Safety Notice
  13
- Data Plates and Certifications
  13
- Engine
  13
- Transmission
  13
- Drive Axle
  14
- Front Axles
  14
- Coach Final Record
  14
- Safety Certification
  14
- DOT Certification Label
  14
- Fuel Tank Label
  14
- Vehicle Identification Number (VIN)
  15
- EPA Engine Label
  15
- Fastener
  17
- Fastener Strength Identification
  17
- Standard Torque Specifications
  18
- Sae
  18
- Metric
  20
- Self-Locking Fasteners
  22
- Recommendations for Reuse
  22
- Six Lobed Socket Head
  23
- Hose Clamp Torque
  25
Section 01: Engine

35
- Section Change Log
  36
- Torque Tables
  37
- X-Series Power Plant Cradle Installation
  37
- Belt Tensioners and Idlers
  38
- H-Series Power Plant Cradle Installation
  40
- System Overview
  41
- Volvo D13 Engine
  41
- Overview
  42
- Engine Oil
  48
- Oil Change Intervals
  48
- Oil Filters
  48
- Oil Quality
  48
- Oil Viscosity
  49
- Synthetic Lubrication
  49
- Oil Additives
  50
- Oil Change
  50
- Oil Consumption
  50
- Checking the Oil Level
  51
- Oil Filters Change
  51
- Power Plant Assembly Removal
  53
- Engine Mounts
  55
- Power Plant Assy. Installation
  55
- Automatic Belt Tensioners and Idler Pulleys Inspection
  56
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  56
- Automatic Belt Tensioner Bushing Wear
  58
- Bearing Inspection
  58
- Belts and Idlers Visual Inspection
  58
- Engine Protection Strategy
  58
- Specifications
  60
Section 03 : Fuel System

67
- Section Change Log
  68
- Fuel System
  69
- Miscellaneous Torques
  69
- Torque Tables
  69
- Fuel Filters
  70
- Fuel System
  70
- Fuel Valves
  70
- Primary Fuel Filter Replacement
  71
- Priming the Fuel System
  73
- Secondary Fuel Filter Replacement
  73
- Davco Fuel Pro 382
  74
- Filter Replacement
  74
- Priming Fuel System
  74
- Fuel Pump Removal and Installation
  75
- Fuel Lines and Flexible Hoses
  76
- Preheater Fuel Filter
  76
- Fuel Tank
  77
- Tank Removal
  77
- Fuel Tank Verification
  78
- Tank Installation
  78
- Fuel Specifications
  79
- Fuel Type
  79
- Polyethylene Fuel Tank Repair
  79
- Air Cleaner (Dry Type)
  80
- Biodiesel Fuels
  80
- Biodiesel Fuels and Preheater
  80
- Biodiesel Fuels and the Engine
  80
- Blending
  80
- Air Cleaner Servicing
  81
- Checking Restriction Indicator
  81
- Pre-Cleaner Servicing
  81
- Replacing the Filter
  81
- General Recommendations
  82
- Air Cleaner Restriction Indicator
  83
- Fuel Pedal
  83
- Fuel Pedal Adjustment
  83
- Potentiometer Replacement
  83
- Specifications
  85
Section 04 : Exhaust and Aftertreatment

87
- Section Change Log
  88
- Torque Tables
  89
- X3 Series
  89
- H3 Series
  91
- Miscellaneous Torques
  94
- Exhaust Aftertreatment System Overview
  95
- Diesel Particulate Filter (Dpf)
  96
- Flexible Coupling Installation
  96
- Maintenance
  96
- Diesel Particulate Filter Assembly Removal
  97
- Catalytic Converter
  98
- Removal
  99
- Assembling Catalytic Converter
  100
- Diffuser Adjustment
  102
- Diffuser Assembly
  102
- Diesel Exhaust Fluid (Def) Tank and Injection System
  103
- Diffuser Extension - (H3-45 Vip / X3-45 Vip)
  103
- Maintenance
  103
- Diesel Exhaust Fluid
  104
- Def Tank Cleaning
  105
- Pump Assembly Filter Element Replacement
  106
- Aftertreatment Hydrocarbon Doser
  107
- Filler Nec Kstrainer
  107
- Replacement
  107

PREVOST H3-41 Maintenance Manual (697 pages)

Brand: PREVOST | Category: Buses | Size: 36 MB

Section 00: General Information

3
Section 01: Engine

33
- System Overview
  34
- Volvo D13 Engine
  34
- Engine Overview
  38
- Engine Oil
  39
- General
  39
- Oil Change Intervals
  40
- Oil Quality
  40
- Oil Additives
  41
- Oil Consumption
  41
- Oil Filters
  41
- Oil Viscosity
  41
- Synthetic Lubrication
  41
- Oil Change
  42
- Oil Filters Change
  42
- Checking the Oil Level
  43
- Power Plant Assembly Removal
  43
- Engine Mounts
  46
- Power Plant Assy. Installation
  46
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  48
- Specifications
  49
Section 03: Fuel System

51
- Description
  53
- Fuel System with Volvo D13 Engine
  53
- Fuel Valves
  54
- Fuel Filters
  55
- Primary Fuel Filter Replacement
  55
- Priming the Fuel System
  56
- Secondary Fuel Filter Replacement
  56
- Davco Fuel Pro 382
  57
- Fuel Pump Removal and Installation
  57
- Fuel Lines and Flexible Hoses
  59
- Fuel Tank
  59
- Preheater Fuel Filter
  59
- Tank Removal
  59
- Tank Installation
  60
- Fuel Specifications
  61
- Fuel Tank Verification
  61
- Fuel Type
  61
- Polyethylene Fuel Tank Repair
  61
- Air Cleaner (Dry Type)
  62
- Biodiesel Fuels
  62
- Biodiesel Fuels and Auxiliary Heaters
  62
- Biodiesel Fuels and the Engine
  62
- Blending
  62
- Pre-Cleaner Servicing
  62
- Air Cleaner Restriction Indicator
  63
- Air Cleaner Servicing
  63
- Fuel Pedal
  63
- General Recommendations
  63
- Fuel Pedal Adjustment
  64
- Potentiometer Replacement
  64
- Specifications
  65
Section 04: Exhaust and Aftertreatment System

67
- Exhaust Aftertreatment System Overview
  68
- Maintenance
  68
- Diesel Particulate Filter (Dpf)
  69
- Flexible Coupling Installation
  69
- Diesel Particulate Filter Assembly Removal
  70
- Catalytic Converter
  71
- Removal
  71
- Assembling Catalytic Converter
  73
- Diffuser Adjustment
  74
- Diffuser Assembly
  74
- Diffuser Extension - Vip
  75
- Maintenance
  75
- Diesel Exhaust Fluid
  76
- Diesel Exhaust Fluid (Def) Tank and Injection System
  76
- Def Tank Cleaning
  77
- Aftertreatment Fuel Injector
  78
- Filler Neck Strainer
  78
- Pump Assembly Filter Element Replacement
  78
- Replacement
  79
- Torque Specifications
  80

PREVOST H3-41 Maintenance Manual (536 pages)

Brand: PREVOST | Category: Motorhomes | Size: 38 MB

Section 26: Vip Slide-Out

2

PREVOST H3-41 Operator's Manual (151 pages)

Brand: PREVOST | Category: Motorhomes | Size: 16 MB

PREVOST H3-41 Manual (122 pages)

Brand: PREVOST | Category: Motorhomes | Size: 5 MB

Table of Contents
1
Foreword
3
Safety Precautions
4
Coach Exterior
9
Engine Compartment Rear Door
9
Engine Compartment R.H. Side Door
9
Main Power Compartment
10
Wheelchair Lift Door
10
Baggage Compartments
10
Fuel Filler Door
10
A/C Condenser Door
10
7- A/C Condenser Door
10
2- Engine Compartment R.H. Side Door
10
Entrance Door
11
Rear-View Mirrors
11
Reclining Bumper Compartment
13
11- Reclining Bumper Compartment
13
HVAC Compartment
13
Rear Electric Compartment
13
14- Rear Electric Compartment
13
12- Front Electric & Service Compartment
13
Compartment (HVAC)
13
Engine Radiator Door
14
Retractable Back-Up Camera
14
16- Retractable Back-Up Camera
14
Volt In-Station Connector
14
110-120 Volt Connector
14
Coach Interior
15
Driver's Area
15
Entrance Door
15
Driver's Personal Compartment
15
Ashtray
15
Cigarette Lighter
16
Adjustable HVAC Registers
16
Driver's Power Window
16
Inside Mirrors
16
Safety Belt
16
Driver's Seat
17
Tour Guide Seat
19
Microphone Jacks
20
Passengers' Area
20
Passenger Seats
20
Swivel Seats
20
Exits
20
Ventilation Hatch
20
Adjustable Air Registers
20
Stop/Service Chime
21
Reading Lamp
21
Sun Visor (Blind)
22
Folding Trays
22

PREVOST H3-41 Manual (146 pages)

Brand: PREVOST | Category: Buses | Size: 5 MB

Table of Contents
1
Foreword
3
Safety
5
Defensive Driving
6
Exterior of Coach
9
Engine Compartment
9
Main Power Compartment
10
Baggage Compartments
10
Fuel Filler Doors
10
Entrance Door
11
Rear-View Mirrors
12
Reclining Bumper Compartment
13
Front Service Compartment
13
Front Electric Compartment
13
HVAC Compartment
14
Rear Electric Compartment
14
Retractable Back-Up Camera
14
Volt In-Station Connector
14
Interior of Coach
17
Driver's Area
17
Entrance Door
17
Destination Sign
17
Driver's Personal Compartment
17
Road Map Compartment
17
Tumbler Holder
17
Ashtray
17
Cigarette Lighter
18
Adjustable HVAC Registers
18
Driver's Power Window
18
Sun Visors (Blinds)
18
Inside Mirrors
18
Safety Belt
18
Driver's Seat
19
Tour Guide Seat
20
Tilt Steering Wheel and Telescopic Steering Column
21
Microphone Jacks
21
Passenger Section
22
Passenger Seat
22
Swivel Seat
22
Exits
22
Ventilation Hatch
22
Adjustable HVAC Register
22
Video System
22
Parcel Rack
23
Stop/Service Chime
23
Reading Lamp
23
Sun Visor (Blind)
23
Tumbler Holder
23
Folding Trays
24
Waste Container
24

PREVOST H3-41 Maintenance Manual (28 pages)

Brand: PREVOST | Category: Automobile | Size: 6 MB

PREVOST H3-41 Maintenance Manual (18 pages)

Brand: PREVOST | Category: Motorhomes | Size: 2 MB

PREVOST H3-41 Maintenance Information (2 pages)

FRONT AND TAG AXLE WHEEL HUBS LUBRICATION

Brand: PREVOST | Category: Automobile Parts | Size: 0 MB

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PREVOST H3-41 Manuals

Table of Contents

Table of Contents

Section 00: General Information

Section 01 : Engine

Section 03 : Fuel System

Section 04 : Exhaust and Aftertreatment

Table of Contents

Section 00: General Information

Section 01: Engine

Section 03 : Fuel System

Section 04 : Exhaust and Aftertreatment

Table of Contents

Section 00: General Information

Section 01: Engine

Section 03: Fuel System

Section 04: Exhaust and Aftertreatment System

Table of Contents

Section 26: Vip Slide-Out

Table of Contents

Table of Contents

Table of Contents

Table of Contents

1 Foreword

2 Schematics

3 Precautions to be Observed before Welding

4 Safety Notice

Illustrations Figure 1 : Detroit Diesel Series 60

5 Fastener Strength Identification

Table of Contents

Table of Contents

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