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Omron NX-SL3500 manuals available for free PDF download: User Manual
Omron NX-SL3500 User Manual (626 pages)
NX series safety control unit
Brand:
Omron
| Category:
Controller
| Size: 34.01 MB
Table of Contents
Introduction
3
Intended Audience
3
Applicable Products
3
Sections in this Manual
5
Table of Contents
6
Relevant Manuals
13
Manual Structure
15
Page Structure
15
Special Information
16
Precaution on Terminology
16
Terms and Conditions Agreement
17
Warranty, Limitations of Liability
17
Application Considerations
18
Disclaimers
18
Safety Precautions
20
Definition of Precautionary Information
20
Symbols
20
Warnings
21
Precautions for Safe Use
26
Precautions for Correct Use
31
Regulations and Standards
33
Conformance to EU Directives
33
Conformance to en ISO 13849-1 and en 62061
34
Conformance to UL and CSA Standards
35
Conformance to Shipbuilding Standards
35
Conformance to KC Certification
35
Unit Versions
37
Unit Versions of Units and Sysmac Studio Versions
38
Related Manuals
39
Terminology
41
Revision History
44
Overview
47
Section 1 Overview
48
Introduction and Features
48
Overview of Safety Control Unit
48
Features of Safety Control Unit
51
System Configuration and Configuration Devices
54
Safety Control System Configuration on NX Bus of CPU Unit or Ethercat Network
54
Safety Control System Configuration on Ethernet/Ip Network
56
Standalone Safety Control System Configuration
56
Types of Safety Control Unit
57
Support Software
58
Applicable Support Software
58
Connection Method and Procedures for Ethercat Coupler Units
58
Connection Method and Procedures for Ethernet/Ip Coupler Units
60
Commissioning Procedures
61
Overall Procedure
61
Detailed Procedures
62
Specifications
67
Section 2 Specifications
68
Safety CPU Unit
68
Models and Specifications
68
Part Names and Functions
74
Indicators
76
Safety Input Unit
82
Models and Specifications
82
Part Names and Functions
88
Indicators
90
Safety Output Unit
94
Models and Specifications
94
Part Names and Functions
101
Indicators
104
Pfh
107
Installation and Wiring
109
Section 3 Installation and Wiring
110
Installing Units
110
Installing NX Units
110
Attaching Markers
112
Removing Units
113
Installation Orientation
114
Power Supply Types and Wiring
116
Applications of I/O Power Supply and Supply Methods
116
Calculating the Total Current Consumption from I/O Power Supply
117
Wiring the Terminals
118
Wiring to the Screwless Clamping Terminal Blocks
118
Checking Wiring
131
Safety Control Unit Operation
133
Section 4 Safety Control Unit Operation
134
Relationship between Units and Types of Communications
134
Safety Control System on CPU Rack or Ethercat Network
134
Safety Control System on Ethernet/Ip Network
136
Standalone Safety Control System
138
I/O System
140
Relationship between the Types of Signals and the Types of Communications
140
Relationship between the Types of Signals and the Types of Com- Munications
140
Safety Data Types and Standard Data Types
140
Specifying Safety Data Types and Standard Data Types
141
Safety I/O Function
142
Safety Input Function
142
Safety Output Function
164
Section 5 System Configuration and Setup
174
System Configuration and Setup
174
Configuration and Setup Procedures
174
Part Names and Functions of the Sysmac Studio Window
175
Controller Configuration and Setup of the Safety Control Units
177
Procedures for Creating the Controller Configuration for Safety Control
178
Setting and Viewing the Safety Control Unit Settings
181
Procedure to Change the Model of the Safety Control Unit
182
Setting up the Safety Process Data Communications
184
Setting up the Fsoe Communications
184
Setting up the CIP Safety Communications
185
Calculating the Number of Connections
192
Safety I/O Functions
195
Registering Device Variables
198
Exposing Variables to Standard Controllers
202
Exposing Global Variables
202
Setting Exposed Variables
203
Safety CPU Unit Status
207
I/O Ports for Safety I/O Units
208
I/O Refreshing Method
208
Setting Standard Process Data Communications
209
Using an CPU Unit or Ethercat Coupler Unit
209
Using an Ethernet/Ip Coupler Unit
209
Exporting/Importing Settings Data
211
Exporting/Importing the Settings for the Entire Slave Terminal
211
Exporting/Importing the Settings for All the NX Units on a CPU Rack or Slave Terminal
213
Exporting/Importing Data for Individual Safety CPU Unit
214
Programming
217
Section 6 Programming
219
Pous (Program Organization Units)
219
Pou
219
Overview of the Three Types of Pous
219
Differences between Programs, Functions, and Function Blocks
220
Details on Programs
221
Details on Function Blocks
222
Details on Functions
226
Instructions
227
Variables
228
Types of Variables
228
Type of User-Defined Variable
228
Attributes of Variables
229
Data Type
230
Variable Attributes Other than Data Type
232
Function Block Instances
233
Restrictions on Variable Names and Other Safety Program-Related Names
233
Constants (Literals)
235
Constants
235
Types of Constants
235
Programming Languages
237
FBD Language
237
Programming Operations
242
Programming Layer on the Sysmac Studio
242
Registering Pous
243
Registering Variables
252
FBD Programming
257
Function Block Conversion for Programs
276
Building
277
Searching and Replacing
279
Safety Task Settings
282
Automatic Programming
284
Generation Algorithms for Automatic Programming
284
Automatic Programming Settings
287
Automatic Programming Execution Procedure
290
Monitoring Memory Usage for Safety Control Unit
293
Offline Debugging
295
Offline Safety Program Debugging
295
Monitoring
298
Controlling BOOL Variables, Changing Present Values, and Using Forced Refreshing
298
Setting the Initial Values of Variables
298
Feedback Settings
299
Simple Automatic Test
300
Checking Operation and Actual Operation
307
Section 7 Checking Operation and Actual Operation
309
Procedures before Operation and Transferring the Required Data
309
Commissioning Procedure
309
Data that You Must Transfer before Operation and Data Transfer Procedures
310
Transferring the Configuration Information
313
Overview
313
Transfer Procedure for a Connection to NJ/NX-Series CPU Unit
314
Transfer Procedure for a Connection to Communications Coupler Unit
314
Operating Modes of the Safety CPU Unit
317
Startup Operating Mode and Changing the Operating Mode
317
Operation When Changing Operating Mode
319
Executable Functions in each Mode of the Safety CPU Unit
320
Changing to DEBUG Mode
323
Checking External Device Wiring
326
Overview of Functions for Checking Wiring
326
Monitoring Safety I/O Units
326
Troubleshooting Safety I/O Terminals
330
Clear All Memory Operation for Safety I/O Units
331
Functions for Checking Operation
333
Overview of Functions for Checking Operation
333
Starting and Stopping the Safety Programs in DEBUG Mode
333
Monitoring Variables in the FBD Editor
333
Monitoring Variables in a Watch Tab Page
333
Controlling BOOL Variables, Changing Present Values, and Using Forced Refreshing
333
Monitoring Variables in the FBD Editor
334
Monitoring Variables in a Watch Tab Page
335
Controlling BOOL Variables, Changing Present Values, and Using Forced Refreshing
337
Online Functional Test
346
Online Functional Test Settings
346
Online Functional Test Execution Procedure
350
Node Name
356
Security Settings
357
Setting the Safety Password
357
Data Protection
358
Performing Safety Validation and Operation
362
Performing Safety Validation
362
Changing to RUN Mode
363
Changing to PROGRAM Mode
364
Uploading Configuration Information and Safety Application Data
366
Outline
366
Uploading Data for a Connection to an NJ/NX-Series CPU Unit
366
Uploading Data for a Connection to a Communications Coupler Unit
367
7-12 Transferring Safety Application Data
369
7-13 Monitoring Controller Status
370
7-14 Restarting and Clearing All Memory
372
Restarting
372
Clear All Memory Operation
373
Safety Reaction Time
380
Calculating the Safety Reaction Time
380
Verifying Safety Reaction Times
382
Safety Task
383
Operation of Safety Task
383
Minimum Safety Task Period
383
Setting the Safety Task Period
385
Fsoe Watchdog Timer
387
Fsoe Watchdog Timers
387
Checking Fsoe Watchdog Timers
387
Settings for Fsoe Watchdog Timers
388
Changing Fsoe Watchdog Timers
388
EPI (Data Packet Interval)
389
Changing the EPI
389
EPI Restrictions
389
Communications Load
391
Section 9 Communications Load
392
Adjusting the Communications Load
392
Checking Bandwidth Usage for Tag Data Links
393
Checking the Device Bandwidth Usage of the CIP Safety Routing
394
Relationship between the Number of Packets Used Per Second and Packet Intervals
395
Adjusting the Device Bandwidth Usage
395
Safety Unit Restore
397
Generate Safety Unit Restore File Function
398
10-1 Safety Unit Restore
398
Safety Unit Restore Function
399
Specifications of a Safety Unit Restore File
402
Safety Data Logging
403
Outline of the Safety Data Logging Function
404
Creating a Safety Data Logging Settings File with the Sysmac Studio
406
Safety Data Logging Operation Procedure
408
11-4 Checking the Logging Status
409
Checking the Seven-Segment Indicator
409
Checking with System-Defined Variables
409
11-5 Log File Specifications
410
Section 12 Troubleshooting
414
12-1 How to Check for Errors
414
Checking for Errors with the Indicators
415
Troubleshooting the Main Errors in the Safety CPU Unit
415
Troubleshooting the Main Errors in the Safety I/O Units
423
Checking for Errors with the Sysmac Studio
426
Checking for Errors from the Sysmac Studio
426
Types of Errors
427
Event Codes for Errors and Troubleshooting Procedures
429
Error Descriptions
443
12-4 Resetting Errors
502
Troubleshooting Flow When Errors Occur
503
Inspection and Maintenance
505
13-1 Cleaning and Inspection
506
Cleaning
506
Periodic Inspections
506
13-2 Maintenance Procedures
509
Replacing the Safety CPU Unit
509
Replacing Safety I/O Units
511
Appendices
515
A-1 Dimensions
515
A-1-1 Safety CPU Unit
515
Safety CPU Unit
515
A-1-2 Safety I/O Units
516
A-2 NX Objects
517
A-2-1 Format of NX Object Descriptions
517
A-2-2 Safety CPU Unit (NX-SL3300/NX-SL3500)
517
Format of NX Object Descriptions
517
Safety CPU Unit (NX-SL3300/NX-SL3500)
517
A-2-3 Safety CPU Unit (NX-SL5500/NX-SL5700)
519
Safety CPU Unit (NX-SL5500/NX-SL5700)
519
A-2-4 NX-SID800 Safety Input Unit
523
NX-SID800 Safety Input Unit
523
A-2-5 NX-SIH400 Safety Input Unit
528
NX-SIH400 Safety Input Unit
528
A-2-6 NX-SOD400 Safety Output Unit
533
NX-SOD400 Safety Output Unit
533
A-2-7 NX-SOH200 Safety Output Unit
537
NX-SOH200 Safety Output Unit
537
A-3 Application Examples
542
A-3-1 Emergency Stop Pushbutton Switches
542
Emergency Stop Pushbutton Switches
542
A-3-2 Safety Doors
544
A-3-3 Safety Laser Scanners
548
Safety Laser Scanners
548
A-3-4 Safety Door Switches with Magnetic Locks and Key Selector Switches
551
Safety Door Switches with Magnetic Locks and Key Selector Switches
551
A-3-5 Enable Switches
555
A-3-6 Two-Hand Switches
559
Two-Hand Switches
559
A-3-7 D40A Non-Contact Door Switches
562
D40A Non-Contact Door Switches
562
A-3-8 D40Z Non-Contact Door Switches
565
D40Z Non-Contact Door Switches
565
A-3-9 Safety Mats and Safety Light Curtains
568
Safety Mats and Safety Light Curtains
568
A-3-10 Safety Edges
573
Safety Edges
573
A-3-11 Single Beam Safety Sensor
575
A-3-12 Multi-Axis Servo Drives (STO)
578
A-4 Change Tracking
582
A-5 Safety CPU Unit Status
584
Nx-Sl3300/Nx-Sl3500
584
Nx-Sl5500/Nx-Sl5700
584
A-6 I/O Ports of Safety I/O Units
586
A-6-1 NX-SIH400 Safety Input Unit
586
NX-SIH400 Safety Input Unit
586
A-6-2 NX-SID800 Safety Input Unit
588
NX-SID800 Safety Input Unit
588
A-6-3 NX-SOH200 Safety Output Unit
589
NX-SOH200 Safety Output Unit
589
A-6-4 NX-SOD400 Safety Output Unit
590
NX-SOD400 Safety Output Unit
590
A-7 CIP Response Codes
593
A-7-1 General Status Codes
593
General Status Codes
593
Extended Status Codes
595
Icon List for Safety Slave Unit Parameters
598
External Device Icons for Input Devices
598
A-8-2 Contact Icons for Input Devices
601
Contact Icons for Input Devices
601
A-8-3 External Device Icons for Output Devices
603
External Device Icons for Output Devices
603
A-8-4 Contact Icons for Output Devices
604
Contact Icons for Output Devices
604
Calculating I/O Sizes for CPU Rack or Slave Terminals
605
A-10 Printing
606
A-10-1 Selecting the Items to Print
606
A-10-2 Items that Are Printed
606
List of Screwless Clamping Terminal Block Models
608
A-11-1 Model Notation
608
A-11-2 List of Terminal Block Models
608
I/O Response Times for Communications between NX Units on Ethernet/Ip Slave Terminals
610
Units that Support Communications between NX Units
612
Checking the Signature Code on the Seven-Segment Indicator
613
Execution Scenarios for the Simple Automatic Test
614
Differences in Checking Operation between the Simulator and Safety CPU Unit
616
A-17 Version Information
617
Relationship between Unit Versions and Sysmac Studio Versions
617
A-17-2 Functions that Were Added or Changed for each Version
621
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Omron NX-SL3500 User Manual (492 pages)
Machine Automation Controller
Brand:
Omron
| Category:
Controller
| Size: 23.95 MB
Table of Contents
Introduction
3
Intended Audience
3
Applicable Products
3
Table of Contents
4
Relevant Manuals
10
Manual Structure
11
Page Structure and Icons
11
Special Information
12
Precaution on Terminology
12
Terms and Conditions Agreement
13
Warranty, Limitations of Liability
13
Application Considerations
14
Disclaimers
14
Safety Precautions
15
Definition of Precautionary Information
15
Symbols
15
Warnings
16
Precautions for Safe Use
20
Precautions for Correct Use
24
Regulations and Standards
26
Conformance to EC Directives
26
Conformance to en ISO 13849-1 and en 62061
27
Conformance to UL and CSA Standards
27
Conformance to Shipbuilding Standards
28
Conformance to KC Standards
28
Software Licenses and Copyrights
28
Unit Versions
29
Unit Versions and Sysmac Studio Versions
31
Related Manuals
32
Terminology
34
Revision History
37
Sections in this Manual
39
Overview
41
Introduction and Features
42
Overview of Safety Control Units
42
Features of Safety Control Units
44
System Configuration and Configuration Devices
46
Safety Control System Configuration on Ethercat
46
Safety Control System Configuration on Ethernet/Ip
48
Types of Safety Control Units
48
Support Software
49
Applicable Support Software
49
Connection Method and Procedures for Ethercat Coupler Units
49
Connection Method and Procedures for Ethernet/Ip Coupler Units
51
Exchanging Signals between Units
52
Relationship between Units and Types of Communications
52
I/O System for Safety I/O Units
55
Commissioning Procedures
57
Overall Procedure
57
Detailed Procedures
58
Specifications
63
General Specifications
64
Specifications of Individual Units
65
Models
65
Safety CPU Unit
65
Safety Input Units
65
Safety Output Units
65
Safety Input Units
69
Safety Output Units
73
PFH Values
78
Safety CPU Unit
78
Safety Input Units
78
Safety Output Units
78
Part Names and Functions
79
Safety CPU Unit
80
Parts and Names
80
Indicators
81
Safety I/O Units
84
Parts and Names
84
Indicators
84
Indicators
87
Safety I/O Functions
89
Safety Input Functions
89
Safety Output Functions
113
Calculating Safety Reaction Times
127
Safety Reaction Times
128
Calculating Safety Reaction Times
128
Verifying Safety Reaction Times
130
Calculating Safety Reaction Times
130
Safety Task
131
Operation of Safety Task
131
Calculating the Minimum Safety Task Period
132
Setting the Safety Task Period
133
Fsoe Watchdog Timers
135
Checking Fsoe Watchdog Timers
135
Settings for Fsoe Watchdog Timers
136
Changing Fsoe Watchdog Timers
137
Installing Units
140
Installing NX Units
140
Attaching Markers
142
Removing Units
143
Installation Orientation
144
Wiring the Power Supply to the Slave Terminal
145
Power Supply Types
145
Power Supply Methods and Wiring
145
Calculating the Total Current Consumption from the I/O Power Supply
146
NX-Series Power Supply-Related Units
147
Wiring the Terminals
150
Wiring to the Screwless Clamping Terminal Block
150
Checking Wiring
163
Configuration and Setup Procedures
166
Part Names and Functions of the Sysmac Studio Window
167
Controller Configuration and Setup of the Safety Control Units
168
Procedures for Creating the Controller Configuration for Safety Control
169
Setting and Viewing the Safety Control Unit Settings
172
Procedure to Change the Model of the Safety CPU Unit
173
Setting up the Safety Process Data Communications
174
Setting the Safety Input and Output Functions
176
Registering Device Variables
179
Exposing Variables to Standard Controllers
184
Exposing Global Variables
184
Setting Exposed Variables
185
Safety CPU Unit Status
190
I/O Ports for Safety I/O Units
190
I/O Refreshing Method
191
Setting Standard Process Data Communications
192
Using an Ethercat Coupler Unit
192
Using an Ethernet/Ip Coupler Unit
192
Exporting/Importing Settings Data
194
Exporting/Importing the Settings for the Entire Slave Terminal
194
Exporting/Importing the Settings for All the NX Units on a Slave Terminal
196
Exporting/Importing Data for Individual Safety CPU Units
198
Programming
201
Pous (Program Organization Units)
203
What Are Pous
203
Overview of the Three Types of Pous
204
Differences between Programs, Functions, and Function Blocks
205
Details on Programs
205
Details on Function Blocks
206
Details on Functions
210
Instructions
211
Variables
212
Types of Variables
212
Types of User-Defined Variables
212
Attributes of Variables
214
Data Types
215
Variable Attributes Other than Data Type
217
Function Block Instances
218
Restrictions on Variable Names and Other Safety Program-Related Names
218
Constants (Literals)
220
Constants
220
Types of Constants
220
Programming Languages
222
FBD Language
222
Programming Operations
227
Programming Layer on the Sysmac Studio
227
Registering Pous
229
Registering Variables
238
FBD Programming
243
Building
261
Searching and Replacing
263
Safety Task Settings
266
Monitoring Memory Usage
267
Offline Debugging
269
Offline Safety Program Debugging
269
Monitoring
272
Controlling BOOL Variables, Changing Present Values, and Using Forced Refreshing
272
Setting the Initial Values of Variables
272
Feedback Setting
273
Simple Automatic Test
274
Checking Operation and Actual Operation
281
Procedures before Operation and Transferring the Required Data
284
Commissioning Procedure
284
Data that You Must Transfer before Operation and Data Transfer Procedures
286
Transferring the Configuration Information
287
Overview
287
Transfer Procedure for a Connection to NJ/NX-Series CPU Unit
288
Transfer Procedure for a Connection to Communications Coupler Unit
289
Operating Modes of the Safety CPU Unit
291
Startup Operating Mode and Changing the Operating Mode
291
Restrictions in DEBUG Mode
294
Operation When Changing Operating Mode
294
Executable Functions in each Mode of the Safety CPU Unit
295
Changing to DEBUG Mode
297
Checking External Device Wiring
300
Overview of Functions for Checking Wiring
300
Monitoring a Safety I/O Unit
301
Troubleshooting Safety I/O Terminals
306
Clear All Memory Operation for the Safety I/O Unit
307
Functions for Checking Operation
309
Overview of Functions for Checking Operation
309
Starting and Stopping the Safety Programs in DEBUG Mode
310
Monitoring Variables in the FBD Editor
311
Monitoring Variables in a Watch Tab Page
311
Controlling BOOL Variables, Changing Present Values, and Using Forced Refreshing
313
Node Name
323
Security Settings
324
Setting the Safety Password
324
Data Protection
325
Performing Safety Validation and Operation
328
Performing Safety Validation
328
Changing to RUN Mode
330
Changing to PROGRAM Mode
331
Uploading Configuration Information and Safety Application Data
332
8-10-1 Outline
332
8-10-2 Uploading Data for a Connection to an NJ/NX-Series CPU Unit
333
Uploading Data for a Connection to a Communications Coupler Unit
334
8-11 Transferring Safety Application Data
335
8-12 Monitoring Controller Status
336
8-13 Restarting and Clearing All Memory
338
8-13-1 Restarting
338
8-13-2 Clear All Memory Operation
338
Checking for Errors
344
Checking for Errors with the Indicators
345
Troubleshooting the Main Errors in the Safety CPU Unit
345
Troubleshooting the Main Errors in the Safety I/O Units
347
Checking for Errors with the Sysmac Studio
349
Checking for Errors from the Sysmac Studio
349
Types of Errors
350
Event Codes for Errors and Troubleshooting Procedures
352
Error Descriptions
359
Resetting Errors
390
Troubleshooting Flow When Errors Occur
391
Maintenance and Inspection
393
10-1 Cleaning and Maintenance
394
10-1-1 Cleaning
394
10-1-2 Periodic Inspections
394
10-2 Maintenance Procedures
396
10-2-1 Replacing the Safety CPU Unit
396
10-2-2 Replacing a Safety I/O Unit
398
Appendix
403
A-1 Dimensions
403
A-2-1 Format of NX Object Descriptions
404
A-2 NX Objects
404
A-2-2 Safety CPU Units
405
A-2-3 NX-SID800 Safety Input Unit
407
A-2-4 NX-SIH400 Safety Input Unit
410
A-2-5 NX-SOD400 Safety Output Unit
413
A-2-6 NX-SOH200 Safety Output Unit
416
Emergency Stop Pushbutton Switches
419
A-3 Application Examples
419
A-3-2 Safety Doors
422
A-3-3 Safety Laser Scanners
426
Safety Door Switches with Magnetic Locks and Key Selector Switches
429
A-3-5 Enable Switches
433
Two-Hand Switches
437
A-3-7 D40A Non-Contact Door Switches
440
A-3-8 D40Z Non-Contact Door Switches
443
A-3-9 Safety Mats and Safety Light Curtains
447
A-3-10 Safety Edges
451
A-3-11 Single Beam Safety Sensors
454
A-3-12 Multi-Axis Servo Drives (STO
457
A-4 Change Tracking
460
Safety CPU Unit Status
462
I/O Ports for Safety I/O Units that Are Displayed in the I/O Map of the NJ/NX-Series CPU Unit
463
A-6-1 NX-SIH400 Safety Input Unit
463
A-6 I/O Ports for Safety I/O Units that Are Displayed in the I/O Map of the NJ/NX-Series CPU Unit
463
A-6-2 NX-SID800 Safety Input Unit
464
NX-SOH200 Safety Output Unit
466
A-6-4 NX-SOD400 Safety Output Unit
467
Icon List for Safety Slave Unit Parameters
469
A-7-1 External Device Icons for Input Devices
469
Contact Icons for Input Devices
472
A-7-3 External Device Icons for Output Devices
474
A-7-4 Contact Icons for Output Devices
475
Calculating I/O Sizes for Slave Terminals
476
A-9 Printing
477
A-9-1 Selecting the Items to Print
477
A-9-2 Items that Are Printed
478
A-10 Terminal Block Model Numbers
480
A-10-1 Model Number Notation
480
I/O Response Times for Communications between NX Units on Ethernet/Ip Slave Terminals
481
Units that Support Communications between NX Units
483
A-12-1 NX Unit Device Types
483
A-12-2 Supported Data Types
483
Execution Scenarios for the Simple Automatic Test
484
Differences in Checking Operation between the Simulator and Safety CPU Unit
486
A-15 Version Information
487
And Sysmac Studio Versions
487
A-15-1 Relationship between the Unit Versions of Safety Control Units
487
A-15-2 Functions that Were Added or Changed for each Version
488
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