Omron NX-SIH800 Safety Network Controller Manuals

Manuals and User Guides for Omron NX-SIH800 Safety Network Controller. We have 1 Omron NX-SIH800 Safety Network Controller manual available for free PDF download: User Manual

Omron NX-SIH800 User Manual (626 pages)

NX series safety control unit

Brand: Omron | Category: Controller | Size: 34 MB

Introduction

3
- Intended Audience
  3
- Applicable Products
  3
Sections in this Manual

5
- Table of Contents
  6
Relevant Manuals

13
Manual Structure

15
- Page Structure
  15
- Special Information
  16
- Precaution on Terminology
  16
Terms and Conditions Agreement

17
- Warranty, Limitations of Liability
  17
- Application Considerations
  18
- Disclaimers
  18
Safety Precautions

20
- Definition of Precautionary Information
  20
- Symbols
  20
- Warnings
  21
Precautions for Safe Use

26
Precautions for Correct Use

31
Regulations and Standards

33
Unit Versions

37
- Unit Versions of Units and Sysmac Studio Versions
  38
Related Manuals

39
Terminology

41
Revision History

44
- Overview
  47
Section 1 Overview

48
Introduction and Features

48
- Overview of Safety Control Unit
  48
- Features of Safety Control Unit
  51
System Configuration and Configuration Devices

54
Support Software

58
Commissioning Procedures

61
- Overall Procedure
  61
- Detailed Procedures
  62
  - Specifications
    67
Section 2 Specifications

68
Safety CPU Unit

68
- Models and Specifications
  68
- Part Names and Functions
  74
- Indicators
  76
Safety Input Unit

82
- Models and Specifications
  82
- Part Names and Functions
  88
- Indicators
  90
Safety Output Unit

94
- Models and Specifications
  94
- Part Names and Functions
  101
- Indicators
  104
Pfh

107
- Installation and Wiring
  109
Section 3 Installation and Wiring

110
Installing Units

110
- Installing NX Units
  110
- Attaching Markers
  112
- Removing Units
  113
- Installation Orientation
  114
Power Supply Types and Wiring

116
- Applications of I/O Power Supply and Supply Methods
  116
- Calculating the Total Current Consumption from I/O Power Supply
  117
Wiring the Terminals

118
- Wiring to the Screwless Clamping Terminal Blocks
  118
- Checking Wiring
  131
  - Safety Control Unit Operation
    133
Section 4 Safety Control Unit Operation

134
Relationship between Units and Types of Communications

134
I/O System

140
Safety I/O Function

142
- Safety Input Function
  142
- Safety Output Function
  164
Section 5 System Configuration and Setup

174
- System Configuration and Setup
  174
Configuration and Setup Procedures

174
Part Names and Functions of the Sysmac Studio Window

175
Controller Configuration and Setup of the Safety Control Units

177
Setting up the Safety Process Data Communications

184
Safety I/O Functions

195
Registering Device Variables

198
Exposing Variables to Standard Controllers

202
- Exposing Global Variables
  202
- Setting Exposed Variables
  203
- Safety CPU Unit Status
  207
- I/O Ports for Safety I/O Units
  208
- I/O Refreshing Method
  208
Setting Standard Process Data Communications

209
- Using an CPU Unit or Ethercat Coupler Unit
  209
- Using an Ethernet/Ip Coupler Unit
  209
Exporting/Importing Settings Data

211
Section 6 Programming

219
Pous (Program Organization Units)

219
- Pou
  219
- Overview of the Three Types of Pous
  219
- Differences between Programs, Functions, and Function Blocks
  220
- Details on Programs
  221
- Details on Function Blocks
  222
- Details on Functions
  226
- Instructions
  227
Variables

228
- Types of Variables
  228
- Type of User-Defined Variable
  228
- Attributes of Variables
  229
- Data Type
  230
- Variable Attributes Other than Data Type
  232
- Function Block Instances
  233
- Restrictions on Variable Names and Other Safety Program-Related Names
  233
Constants (Literals)

235
- Constants
  235
- Types of Constants
  235
Programming Languages

237
- FBD Language
  237
Programming Operations

242
- Programming Layer on the Sysmac Studio
  242
- Registering Pous
  243
- Registering Variables
  252
- FBD Programming
  257
- Function Block Conversion for Programs
  276
- Building
  277
- Searching and Replacing
  279
- Safety Task Settings
  282
Automatic Programming

284
Monitoring Memory Usage for Safety Control Unit

293
Offline Debugging

295
Section 7 Checking Operation and Actual Operation

309
Procedures before Operation and Transferring the Required Data

309
- Commissioning Procedure
  309
- Data that You Must Transfer before Operation and Data Transfer Procedures
  310
Transferring the Configuration Information

313
Operating Modes of the Safety CPU Unit

317
Changing to DEBUG Mode

323
Checking External Device Wiring

326
Functions for Checking Operation

333
Online Functional Test

346
- Online Functional Test Settings
  346
- Online Functional Test Execution Procedure
  350
Node Name

356
Security Settings

357
- Setting the Safety Password
  357
- Data Protection
  358
Performing Safety Validation and Operation

362
- Performing Safety Validation
  362
- Changing to RUN Mode
  363
- Changing to PROGRAM Mode
  364
- Uploading Configuration Information and Safety Application Data
  
  366
- 7-12 Transferring Safety Application Data
  
  369
- 7-13 Monitoring Controller Status
  
  370
- 7-14 Restarting and Clearing All Memory
  
  372
  - Restarting
    372
  - Clear All Memory Operation
    373
- Safety Reaction Time
  
  380
  - Calculating the Safety Reaction Time
    380
  - Verifying Safety Reaction Times
    382
- Safety Task
  
  383
  - Operation of Safety Task
    383
  - Minimum Safety Task Period
    383
  - Setting the Safety Task Period
    385
- Fsoe Watchdog Timer
  
  387
  - Fsoe Watchdog Timers
    387
  - Checking Fsoe Watchdog Timers
    387
  - Settings for Fsoe Watchdog Timers
    388
  - Changing Fsoe Watchdog Timers
    388
- EPI (Data Packet Interval)
  
  389
  - Changing the EPI
    389
  - EPI Restrictions
    389
    
    Communications Load
    391
Section 9 Communications Load

392
Safety Unit Restore

397
Safety Data Logging

403
11-5 Log File Specifications

410
Section 12 Troubleshooting

414
12-1 How to Check for Errors

414
Checking for Errors with the Indicators

415
- Troubleshooting the Main Errors in the Safety CPU Unit
  415
- Troubleshooting the Main Errors in the Safety I/O Units
  423
Checking for Errors with the Sysmac Studio

426
12-4 Resetting Errors

502
Troubleshooting Flow When Errors Occur

503
Inspection and Maintenance

505
13-1 Cleaning and Inspection

506
- Cleaning
  506
- Periodic Inspections
  506
13-2 Maintenance Procedures

509
- Replacing the Safety CPU Unit
  509
- Replacing Safety I/O Units
  511
Appendices

515
A-1 Dimensions

515
- A-1-1 Safety CPU Unit
  515
- Safety CPU Unit
  515
- A-1-2 Safety I/O Units
  516
A-2 NX Objects

517
A-3 Application Examples

542
- A-3-1 Emergency Stop Pushbutton Switches
  542
- Emergency Stop Pushbutton Switches
  542
- A-3-2 Safety Doors
  544
- A-3-3 Safety Laser Scanners
  548
- Safety Laser Scanners
  548
- A-3-4 Safety Door Switches with Magnetic Locks and Key Selector Switches
  551
- Safety Door Switches with Magnetic Locks and Key Selector Switches
  551
- A-3-5 Enable Switches
  555
- A-3-6 Two-Hand Switches
  559
- Two-Hand Switches
  559
- A-3-7 D40A Non-Contact Door Switches
  562
- D40A Non-Contact Door Switches
  562
- A-3-8 D40Z Non-Contact Door Switches
  565
- D40Z Non-Contact Door Switches
  565
- A-3-9 Safety Mats and Safety Light Curtains
  568
- Safety Mats and Safety Light Curtains
  568
- A-3-10 Safety Edges
  573
- Safety Edges
  573
- A-3-11 Single Beam Safety Sensor
  575
- A-3-12 Multi-Axis Servo Drives (STO)
  578
A-4 Change Tracking

582
A-5 Safety CPU Unit Status

584
- Nx-Sl3300/Nx-Sl3500
  584
- Nx-Sl5500/Nx-Sl5700
  584
A-6 I/O Ports of Safety I/O Units

586
- A-6-1 NX-SIH400 Safety Input Unit
  586
- NX-SIH400 Safety Input Unit
  586
- A-6-2 NX-SID800 Safety Input Unit
  588
- NX-SID800 Safety Input Unit
  588
- A-6-3 NX-SOH200 Safety Output Unit
  589
- NX-SOH200 Safety Output Unit
  589
- A-6-4 NX-SOD400 Safety Output Unit
  590
- NX-SOD400 Safety Output Unit
  590
A-7 CIP Response Codes

593
- A-7-1 General Status Codes
  593
- General Status Codes
  593
- Extended Status Codes
  595
Icon List for Safety Slave Unit Parameters

598
Calculating I/O Sizes for CPU Rack or Slave Terminals

605
A-10 Printing

606
- A-10-1 Selecting the Items to Print
  606
- A-10-2 Items that Are Printed
  606
List of Screwless Clamping Terminal Block Models

608
- A-11-1 Model Notation
  608
- A-11-2 List of Terminal Block Models
  608
I/O Response Times for Communications between NX Units on Ethernet/Ip Slave Terminals

610
Units that Support Communications between NX Units

612
Checking the Signature Code on the Seven-Segment Indicator

613
Execution Scenarios for the Simple Automatic Test

614
Differences in Checking Operation between the Simulator and Safety CPU Unit

616
A-17 Version Information

617
- Relationship between Unit Versions and Sysmac Studio Versions
  617
- A-17-2 Functions that Were Added or Changed for each Version
  621

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Omron NX-SIH800 Safety Network Controller Manuals

Omron NX-SIH800 User Manual (626 pages)

Table of Contents

Introduction

Sections in this Manual

Relevant Manuals

Manual Structure

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Unit Versions

Related Manuals

Terminology

Revision History

Section 1 Overview

Introduction and Features

System Configuration and Configuration Devices

Support Software

Commissioning Procedures

Section 2 Specifications

Safety CPU Unit

Safety Input Unit

Safety Output Unit

Pfh

Section 3 Installation and Wiring

Installing Units

Power Supply Types and Wiring

Wiring the Terminals

Section 4 Safety Control Unit Operation

Relationship between Units and Types of Communications

I/O System

Safety I/O Function

Section 5 System Configuration and Setup

Configuration and Setup Procedures

Part Names and Functions of the Sysmac Studio Window

Controller Configuration and Setup of the Safety Control Units

Setting up the Safety Process Data Communications

Safety I/O Functions

Registering Device Variables

Exposing Variables to Standard Controllers

Setting Standard Process Data Communications

Exporting/Importing Settings Data

Section 6 Programming

Pous (Program Organization Units)

Variables

Constants (Literals)

Programming Languages

Programming Operations

Automatic Programming

Monitoring Memory Usage for Safety Control Unit

Offline Debugging

Section 7 Checking Operation and Actual Operation

Procedures before Operation and Transferring the Required Data

Transferring the Configuration Information

Operating Modes of the Safety CPU Unit

Changing to DEBUG Mode

Checking External Device Wiring

Functions for Checking Operation

Online Functional Test

Node Name

Security Settings

Performing Safety Validation and Operation

Uploading Configuration Information and Safety Application Data

7-12 Transferring Safety Application Data

7-13 Monitoring Controller Status

7-14 Restarting and Clearing All Memory

Safety Reaction Time

Safety Task

Fsoe Watchdog Timer

EPI (Data Packet Interval)

Section 9 Communications Load

Adjusting the Communications Load

Safety Unit Restore

Safety Data Logging

Outline of the Safety Data Logging Function

Creating a Safety Data Logging Settings File with the Sysmac Studio

Safety Data Logging Operation Procedure

11-4 Checking the Logging Status