Omron NJ-P3001 Automation Controller Manuals

Manuals and User Guides for Omron NJ-P3001 Automation Controller. We have 3 Omron NJ-P3001 Automation Controller manuals available for free PDF download: User Manual

Omron NJ-P3001 User Manual (379 pages)

Machine Automation Controller NJ-series CPU Unit Hardware

Brand: Omron | Category: Controller | Size: 17 MB

Introduction

3
- Intended Audience
  3
- Applicable Products
  3
Relevant Manuals

4
Manual Structure

5
Sections in this Manual

7
- Table of Contents
  9
Terms and Conditions Agreement

13
- Performance Data
  14
Safety Precautions

15
- Definition of Precautionary Information
  15
- Symbols
  16
- Warnings
  17
- During Power Supply
  17
- Fail-Safe Measures
  17
- Voltage and Current Inputs
  18
- Downloading
  18
- Actual Operation
  18
- Cautions
  19
- Application
  19
- Wiring
  19
- Online Editing
  19
- Disassembly and Dropping
  20
- Mounting
  20
- Installation
  20
- Power Supply Design
  20
Precautions for Safe Use

20
- Turning on the Power Supply
  21
- Turning off the Power Supply
  21
- Operation
  22
- Battery Backup
  22
- Debugging
  23
- General Communications
  23
- Ethernet/Ip Communications
  23
- Ethercat Communications
  23
- Motion Control
  24
- Restoring Data
  25
- Battery Replacement
  25
- Unit Replacement
  25
- Disposal
  25
- Storage, Mounting, and Wiring
  26
Precautions for Correct Use

26
- Error Processing
  27
- Restoring and Automatically Transferring Data
  27
- Replacing Slaves and Units
  27
- Task Settings
  27
- SD Memory Cards
  28
Regulations and Standards

29
- Conformance to EC Directives
  29
- Concepts
  29
- Conformance to KC Standards
  30
- Conformance to Shipbuilding Standards
  30
Unit Versions

31
Related Manuals

34
Terminology

36
Revision History

40
- Introduction to NJ-Series Controllers
  41
Section 1 Introduction to NJ-Series Controllers

42
The NJ-Series Controllers

42
- Achieving a Safety Subsystem on Ethercat
  42
- Hardware Features
  42
- Standard-Feature Ethercat Control Network Support
  42
- Highly Reliable Hardware
  43
- Integrated Sequence Control and Motion Control
  43
- Multitasking
  43
- Software Features
  43
- A Wealth of Simulation Features
  44
- Basic System Configurations
  44
- Introduction to the System Configurations
  44
  - Sysmac Studio Automation Software
    44
  - Network Configurations
    45
  - Other Support Software
    46
  - Support Software
    46
  - Sysmac Studio
    46
Specifications

47
Overall Operating Procedure for the NJ-Series Controller

50
- Overall Procedure
  50
- Software Design
  50
- Procedure Details
  51
  - Software Setups and Programming
    51
  - System Configuration
    55
Section 2 System Configuration

56
Basic System Configuration

56
- CJ-Series Unit Configuration
  57
- CPU Rack
  58
- Ethercat Network Configuration
  58
- CJ-Series Unit Configuration
  59
  - NJ-Series CPU Units
    60
  - NJ-Series Power Supply Units
    60
  - Units
    60
  - End Cover
    61
  - I/O Control Unit
    61
  - Recommended Communications Cables for Ethercat and Ethernet/Ip
    62
  - Expansion Racks
    63
  - I/O Interface Unit
    64
  - Maximum Number of Expansion Racks
    64
  - Units for CJ-Series Expansion Racks
    64
  - Models of Configuration Units
    66
  - CJ-Series Configuration Units
    67
  - Input Units
    67
  - Output Units
    68
  - Mixed I/O Units
    69
  - CJ-Series Special I/O Units
    70
Connecting to the Sysmac Studio

72
Network Configuration

73
- Configuration Units
  75
Section 3 Configuration Units

76
CPU Units

76
- Models and Specifications
  76
- Components and Functions
  76
- Purpose
  83
- Installing and Removing
  83
- Before Using an SD Memory Card
  83
- Models and Specifications
  83
  - Installing the SD Memory Card
    84
  - Removing the SD Memory Card
    85
Power Supply Units

86
- Models and Specifications
  86
  - AC Input
    88
  - DC Input
    88
  - Lg
    88
  - Gr
    88
- Components and Functions
  88
- Selecting a Power Supply Unit
  89
CJ-Series Basic I/O Units

94
- Basic Input Units
  94
- Basic Output Units
  94
- Models and Specifications
  94
  - Basic Mixed I/O Units
    95
  - Eight/Sixteen-Point Units (18-Pin Terminal Blocks)
    95
- Part Names and Functions
  95
- Quick-Response Inputs
  97
B7A Interface Ports

98
- Models
  98
- Overview
  98
- System Configuration
  98
- B7A Communications Specifications
  99
- Common Specifications
  100
- B7A Interface Port I/O Types
  100
  - Indicators
    101
  - Cj1W-B7A14
    101
- Parts and Names
  101
  - Cj1W-B7A04
    102
  - Cj1W-B7A22
    102
  - Transmission Delay Switch
    102
- Transmission Error Processing
  103
CJ-Series I/O Control Units and I/O Interface Units

104
- Models and Specifications
  104
- Component and Functions
  104
- Model Numbers
  105
Sysmac Studio

105
- Connection
  106
  - Connecting by USB
    106
  - Connection with Ethernet/Ip
    106
  - Direct Connection
    106
- Installation and Wiring
  
  109
Processing at Power on and Power off

110
Fail-Safe Circuits

114
- Order of Powering up the Controller and Controlled System
  115
  - Output Unit Failure
    115
  - Power Supply Wiring and Emergency Stop Circuit
    115
  - Electrical Diagram
    115
  - Interlock Circuits
    116
- Installation in a Control Panel
  117
  - Installation in Cabinets or Control Panels
    117
  - Temperature Control
    117
Mounting Units

117
- Accessibility for Operation and Maintenance
  118
- Controller Orientation
  118
- Improving Noise Resistance
  118
- Mounting with the DIN Track Installed Vertically
  119
- Mounting with the DIN Track on the Bottom
  119
- Mounting with the DIN Track on the Top
  119
- Mounting with the Rack Upside down
  119
- Wiring Duct Example
  120
- Wiring Ducts
  120
- Routing Wiring Ducts
  121
- Connecting Controller Components
  122
- DIN Track Installation
  124
- Connecting CJ-Series Expansion Racks
  127
  - CS/CJ-Series I/O Connecting Cables
    127
  - Connecting the Easy-Lock Connector
    128
- Assembled Appearance and Dimensions
  129
  - 20-MM-Wide Units
    130
  - CPU Unit
    130
  - Dimensions
    130
  - 31-MM-Wide Units
    131
  - Design Example for Width W
    132
  - Installation Dimensions
    132
  - Installation Height
    133
  - AC Power Supply Units
    134
  - NJ-PA3001 Power Supply Unit
    134
- Power Supply Wiring
  134
  - AC Power Source
    135
  - Isolation Transformer
    135
  - Power Supply Capacity
    135
  - RUN Output
    135
  - Crimp Terminals
    136
  - DC Power Supplies
    136
  - NJ-PD3001 Power Supply Unit
    136
  - DC Power Source
    137
  - Grounding
    138
  - I/O Unit Specifications
    139
  - Precautions for Wiring I/O Units
    139
- Wiring CJ-Series Basic I/O Units with Terminal Blocks
  139
- Wiring the Built-In Ethercat Port
  139
- Wiring CJ-Series Basic I/O Units with Connectors
  141
  - Applicable Cable-Side Connectors
    142
  - Available Connectors
    142
  - Connecting to a Connector-Terminal Block Conversion Unit
    142
  - Using User-Made Cables with Connector
    142
  - Applicable Units
    143
  - CJ-Series 32- and 64-Point Basic I/O Units with MIL Connectors
    143
  - Wire Size
    143
  - Wiring Procedure
    143
  - Assemble the Connector
    145
  - Insert the Wired Connector
    145
- Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
  146
- Connecting I/O Devices
  147
  - DC Input Units
    147
  - Input Devices
    147
  - AC Input Units
    148
  - Precautions When Connecting a Two-Wire DC Sensor
    148
  - Precautions on Sensor Surge Current
    149
  - Programming Example
    149
  - Output Short-Circuit Protection
    150
  - Output Surge Current
    150
  - Output Wiring Precautions
    150
  - Transistor Output Residual Voltage
    150
- Wiring the Built-In Ethercat Port
  150
- Terminal Arrangement
  151
- Wiring B7A Interface Units
  151
  - Preparing and Connecting Cables
    152
  - Preparing Cable Signal Lines
    152
  - Preparing the Covering
    152
  - Recommended Crimp Terminals for Cables
    152
  - Connecting Cables
    153
  - Power Supply on both Sides
    153
  - Power Supply on One Side
    153
  - Connection Diagrams
    155
  - Standard Mode
    155
  - High-Speed Mode
    156
Control Panel Installation

157
- Temperature
  157
  - High Temperatures
    157
  - Natural Cooling
    157
  - Forced Air Circulation (by Fan in Closed Panel)
    158
  - Room Cooling
    158
  - Low Temperatures
    158
- Humidity
  159
- Vibration and Shock
  159
- Atmosphere
  159
- Electrical Environment
  160
  - Arrangement of Controller and Units
    160
  - Controller Installation Location
    160
  - Examples of Equipment Arrangement in Panel with High-Voltage Devices
    160
  - Input Signal Noise Countermeasures
    161
  - Power Supply System Diagram
    161
  - Wire Layout for the Power Supply System
    161
  - Wiring External I/O Signal Lines
    161
  - External Wiring
    162
  - Partitioning Methods for Signal and Power Supply Cables
    162
  - Wiring Methods
    162
  - Wiring Routes
    162
  - Example: Separating Controller from Power Lines
    163
  - Other Precautions
    163
  - Parallel Wiring (Single Phase)
    163
  - Grounding Methods and Precautions
    164
  - Principles of One-Point Grounding
    164
  - Controller Ground Terminals
    165
  - Example: Insulating and Grounding an Enclosure
    165
  - Grounding for AC Power Supply Units
    165
  - Precautions When Grounding
    165
  - Troubleshooting
    167
Operation after an Error

168
Troubleshooting

177
- Troubleshooting Flowchart for Non-Fatal Errors
  178
- Error Table
  179
- Error Descriptions
  189
  - Controller Error Descriptions
    189
  - Restore Operation Failed
    222
  - Safe Mode
    223
  - NX Message Communications Error
    223
  - Clock Changed
    224
  - Time Zone Changed
    224
  - Variable Changed to TRUE with Forced Refreshing
    224
  - Variable Changed to FALSE with Forced Refreshing
    225
  - All Forced Refreshing Cleared
    225
  - Memory All Cleared
    225
  - Event Log Cleared
    226
  - Automatic Transfer Completed
    226
  - Power Turned on
    226
  - Power Interrupted
    227
  - Operation Started
    227
  - Operation Stopped
    227
  - Reset Executed
    228
  - User Program Execution ID Write
    228
  - All Controller Errors Cleared
    228
  - Forced Refreshing Cleared
    229
  - Backup Started
    229
  - Backup Completed
    230
  - Restore Operation Started
    230
  - Restore Operation Completed
    231
- Troubleshooting Errors that Are Not in the CPU Unit
  232
- Inspection and Maintenance
  235
Section 6 Inspection and Maintenance

236
Periodic Maintenance and Inspection

236
- Periodic Inspection Points
  236
- Required Tools
  237
- Tools Required for Inspections
  237
- Tools Required Occasionally
  237
- Unit Replacement Precautions
  237
Replacing the Battery

238
Appendices

243
Specifications

245
Specifications of Basic I/O Units

246
Dimensions

332
Load Short-Circuit Protection and Line Disconnection Detection for CJ-Series Basic I/O Units

338
- A-4-1 Load Short-Circuit Protection and Line Disconnection Detection for CJ1W-OD202
  338
EMC Directive Measures for Relay Outputs

343
- Countermeasures
  343
- Countermeasure Examples
  343
- Diode Method
  344
- Varistor Method
  344
System-Defined Variables Related to Hardware

345
- A-6-1 System-Defined Variables for the Overall NJ-Series Controller (no Category
  345
- PLC Function Module, Category Name: _PLC
  361
A-7 Specifications for Individual System-Defined Variables

362
- PLC Function Module, Category Name: _CJB
  362
- A-7-3 PLC Function Module, Category Name
  362
Version Information

366

Omron NJ-P3001 User Manual (340 pages)

Machine Automation Controller CPU Unit Hardware

Brand: Omron | Category: Controller | Size: 8 MB

Intended Audience
3
Applicable Products
3
Relevant Manuals
4
Manual Structure
6
Page Structure
6
Special Information
7
Precaution on Terminology
7
Sections in this Manual
9
Table of Contents
10
Terms and Conditions Agreement
14
Warranty, Limitations of Liability
14
Application Considerations
15
Disclaimers
15
Statement of Security Responsibilities for Assumed Use Cases and against Threats
16
Safety Precautions
17
Definition of Precautionary Information
17
Symbols
17
Warnings
18
Cautions
20
Precautions for Safe Use
22
Precautions for Correct Use
32
Regulations and Standards
37
Conformance to EU Directives
37
Conformance to KC Certification
37
Conformance to Shipbuilding Standards
38
Software Licenses and Copyrights
38
Versions
39
Checking Versions
39
Unit Versions of CPU Units and Sysmac Studio Versions
41
Related Manuals
42
Terminology
45
Revision History
50
Introduction to NJ-Series Controllers
53
The NJ-Series Controllers
54
Features
54
Introduction to the System Configurations
56
Specifications
60
Overall Operating Procedure for the NJ-Series Controller
65
Overall Procedure
65
Procedure Details
66
System Configuration
71
Basic System Configuration
72
Ethercat Network Configuration
74
CJ-Series Unit Configuration
75
Connecting to the Sysmac Studio
91
Network Configuration
92
CPU Units
96
Models and Specifications
96
Components and Functions
97
SD Memory Cards
105
Models and Specifications
105
Purpose
105
Installing and Removing
105
Power Supply Units
108
Models and Specifications
108
Components and Functions
110
Selecting a Power Supply Unit
111
CJ-Series Basic I/O Units
116
Models and Specifications
116
Part Names and Functions
118
B7A Interface Ports
121
Overview
121
System Configuration
121
Models
121
B7A Communications Specifications
122
Common Specifications
123
B7A Interface Port I/O Types
123
Parts and Names
124
Transmission Error Processing
125
CJ-Series I/O Control Units and I/O Interface Units
127
Models and Specifications
127
Component and Functions
127
Sysmac Studio
128
Model Numbers
128
Connection
128
Installation and Wiring
131
Processing at Power on and Power off
132
Power on Operation
132
Power off Operation
133
Resetting the Controller from the Sysmac Studio
136
Fail-Safe Circuits
137
Order of Powering up the Controller and Controlled System
137
Mounting Units
140
Installation in a Control Panel
140
Connecting Controller Components
146
DIN Track Installation
148
Connecting CJ-Series Expansion Racks
151
Assembled Appearance and Dimensions
154
Wiring
158
Power Supply Wiring
158
Wiring the Built-In Ethercat Port
164
Wiring CJ-Series Basic I/O Units with Terminal Blocks
164
Wiring CJ-Series Basic I/O Units with Connectors
165
Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
170
Connecting to Connector-Terminal Block Conversion Units or I/O Re- Lay Terminals
170
Connecting I/O Devices
172
Wiring the Built-In Ethercat Port
176
Wiring B7A Interface Units
177
Control Panel Installation
183
Temperature
183
Humidity
184
Vibration and Shock
185
Atmosphere
185
Electrical Environment
186
Grounding
190
Troubleshooting
195
Overview of Troubleshooting
196
Inspection and Maintenance
197
Periodic Maintenance and Inspection
198
Periodic Inspection
198
Unit Replacement Precautions
199
Replacing the Battery
201
Battery Replacement
201
Operation Without a Battery
204
Appendices
205
Specifications
206
A-2 Specifications of Basic I/O Units
207
A-2-1 Overview of Units
207
A-2-2 Basic I/O Units
210
A-2-3 Precautions on Contact Output Units
274
A-2-4 Connecting Connector-Terminal Block Conversion Units and I/O Relay Terminals
277
A-3 Dimensions
317
A-3-1 NJ-Series CPU Units
317
A-3-2 NJ-Series Power Supply Units
318
A-3-3 CJ-Series Basic I/O Units
319
A-3-4 B7A Interface Unit
322
A-3-5 CJ-Series I/O Control Unit and I/O Interface Unit
322
A-3-6 SD Memory Card
323
Load Short-Circuit Protection and Line Disconnection Detection for CJ-Series Basic I/O Units
324
A-4-1 Load Short-Circuit Protection and Line Disconnection Detection for CJ1W-OD202
324
A-4-2 Load Short-Circuit Protection for CJ1W-OD204/OD212/OD232/MD232
327
EMC Directive Measures for Relay Outputs
329
System-Defined Variables Related to Hardware
331
A-7 Version Information
332

Omron NJ-P3001 User Manual (306 pages)

Machine Automation Controller

Brand: Omron | Category: Controller | Size: 7 MB

Introduction
3
Relevant Manuals
4
Manual Structure
6
Sections in this Manual
9
Table of Contents
10
Terms and Conditions Agreement
14
Safety Precautions
16
Precautions for Safe Use
22
Precautions for Correct Use
32
Regulations and Standards
36
Versions
38
Related Manuals
41
Terminology
43
Revision History
48
Introduction to NJ-Series Controllers
51
The NJ-Series Controllers
52
Features
52
Introduction to the System Configurations
54
Specifications
57
Overall Operating Procedure for the NJ-Series Controller
62
Overall Procedure
62
Procedure Details
63
System Configuration
67
Basic System Configuration
68
Ethercat Network Configuration
70
CJ-Series Unit Configuration
71
Connecting to the Sysmac Studio
85
Network Configuration
86
Configuration Units
89
CPU Units
90
Models and Specifications
90
Components and Functions
91
SD Memory Cards
98
Models and Specifications
98
Purpose
98
Installing and Removing
99
Power Supply Units
102
Models and Specifications
102
Components and Functions
104
Selecting a Power Supply Unit
105
CJ-Series Basic I/O Units
110
Models and Specifications
110
Part Names and Functions
111
B7A Interface Ports
114
Overview
114
System Configuration
114
Models
114
B7A Communications Specifications
115
Common Specifications
116
B7A Interface Port I/O Types
116
Parts and Names
117
Transmission Error Processing
119
CJ-Series I/O Control Units and I/O Interface Units
120
Models and Specifications
120
Component and Functions
120
Sysmac Studio
121
Model Numbers
121
Connection
122
Installation and Wiring
125
Processing at Power on and Power off
126
Power on Operation
126
Power off Operation
128
Resetting the Controller from the Sysmac Studio
130
Fail-Safe Circuits
131
Order of Powering up the Controller and Controlled System
132
Mounting Units
134
Installation in a Control Panel
134
Connecting Controller Components
139
DIN Track Installation
141
Connecting CJ-Series Expansion Racks
144
Assembled Appearance and Dimensions
146
Wiring
151
Power Supply Wiring
151
Wiring the Built-In Ethercat Port
156
Wiring CJ-Series Basic I/O Units with Terminal Blocks
157
Wiring CJ-Series Basic I/O Units with Connectors
158
Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
163
Connecting I/O Devices
164
Wiring the Built-In Ethercat Port
167
Wiring B7A Interface Units
168
Control Panel Installation
174
Temperature
174
Humidity
176
Vibration and Shock
176
Atmosphere
176
Electrical Environment
177
Grounding
181
Troubleshooting
187
Overview of Troubleshooting
188
Inspection and Maintenance
189
Periodic Maintenance and Inspection
190
Periodic Inspection
190
Unit Replacement Precautions
191
Replacing the Battery
192
Battery Replacement
192
Operation Without a Battery
195
Appendices
197
Specifications
198
Specifications of Basic I/O Units
199
A-2-1 Overview of Units
199
Basic I/O Units
201
A-2-3 Precautions on Contact Output Units
248
Connecting Connector-Terminal Block Conversion Units and I/O Relay Terminals
250
Dimensions
285
A-3-1 NJ-Series CPU Units
285
A-3-2 NJ-Series Power Supply Units
286
A-3-3 CJ-Series Basic I/O Units
287
A-3-4 B7A Interface Unit
290
A-3-5 CJ-Series I/O Control Unit and I/O Interface Unit
290
A-3-6 SD Memory Card
290
Load Short-Circuit Protection and Line Disconnection Detection for CJ-Series Basic I/O Units
291
A-4-1 Load Short-Circuit Protection and Line Disconnection Detection for CJ1W-OD202
291
A-4-2 Load Short-Circuit Protection for CJ1W-OD204/OD212/OD232/MD232
294
EMC Directive Measures for Relay Outputs
296
System-Defined Variables Related to Hardware
298
Version Information
299
Relationship between Hardware Revisions of CPU Units and Sysmac Studio Versions
299
Performance Improvements for Unit Version Upgrades
299

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Omron NJ-P3001 Automation Controller Manuals

Omron NJ-P3001 User Manual (379 pages)

Table of Contents

Introduction

Relevant Manuals

Manual Structure

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Unit Versions

Related Manuals

Terminology

Revision History

Section 1 Introduction to NJ-Series Controllers

The NJ-Series Controllers

Specifications

Overall Operating Procedure for the NJ-Series Controller

Section 2 System Configuration

Basic System Configuration

Connecting to the Sysmac Studio

Network Configuration

Section 3 Configuration Units

CPU Units

Power Supply Units

CJ-Series Basic I/O Units

B7A Interface Ports

CJ-Series I/O Control Units and I/O Interface Units

Sysmac Studio

Installation and Wiring

Processing at Power on and Power off

Fail-Safe Circuits

Mounting Units

Control Panel Installation

Operation after an Error

Troubleshooting

Section 6 Inspection and Maintenance

Periodic Maintenance and Inspection

Replacing the Battery

Appendices

Specifications

Specifications of Basic I/O Units

Dimensions

Load Short-Circuit Protection and Line Disconnection Detection for CJ-Series Basic I/O Units

EMC Directive Measures for Relay Outputs

System-Defined Variables Related to Hardware

A-7 Specifications for Individual System-Defined Variables

Version Information

Omron NJ-P3001 User Manual (340 pages)

Table of Contents

Omron NJ-P3001 User Manual (306 pages)

Table of Contents

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