Nordson Encore HD Color-on-Demand Manuals

Manuals and User Guides for Nordson Encore HD Color-on-Demand. We have 1 Nordson Encore HD Color-on-Demand manual available for free PDF download: Product Manual

Nordson Encore HD Color-on-Demand Product Manual

Nordson Encore HD Color-on-Demand Product Manual (271 pages)

Brand: Nordson | Category: Industrial Equipment | Size: 10.71 MB

Table of Contents

Table of Contents

5
- Safety
  
  9
  - Introduction
    9
  - Qualified Personnel
    9
  - Intended Use
    9
  - Regulations and Approvals
    9
  - Personal Safety
    10
  - Fire Safety
    10
  - Grounding
    11
  - Action in the Event of a Malfunction
    11
  - Disposal
    11
- Description
  
  13
  - System Components
    13
    
    Manifold Specifications
    15
    
    Pump Control Panel
    15
    
    Pump Control Panel Components
    17
    
    HD+ Pump Manifold Components
    18
    
    Solenoid and Flow Control Valve Functions
    19
    
    Color-On−Demand Color Control Panel
    20
    
    Color Change Manifold
    21
- Installation
  
  23
- Operation
  
  37
  - Pump Control Panel Setup and Operation
    38
    
    Manifold and Pump Installation
    38
    
    Electrical and Pneumatic Connections
    39
    
    Pump Control Board
    39
    
    P1 and P2 Pinouts
    40
    
    Switches and Indicators
    40
    
    Control Board Configuration
    42
    
    Network Termination
    42
    
    Configuration Procedure
    43
    
    Air and Powder Tubing Connections
    44
    
    Operation
    44
  - Color-On-Demand Controller Setup and Operation
    46
    
    Screen Map
    46
    
    Color Change Without Suction Line Purge
    47
    
    Button Labeling
    49
    
    Color Change with Suction Line Purge
    50
    
    System Cleaning
    50
    
    Valve Counters
    51
    
    Screen Brightness
    52
    
    Software Version
    52
    
    System Clock
    52
- Troubleshooting
  
  53
  - Pump Control Panel
    54
  - Color-On-Demand Controller and Control Panel
    55
    
    Inputs
    56
    
    Outputs
    57
    
    Powder Flow
    58
    
    Service Screen
    58
- Repair
  
  59
  - Pump Control Panel Repair
    59
    
    Preparation
    59
    
    Flow Control Valve Cleaning
    60
    
    Flow Control Valve Replacement
    61
    
    Manifold Installation
    61
    
    Solenoid Valve Replacement
    61
    
    Circuit Board Replacement
    62
  - Color-On-Demand Controller and Control Panel Repair
    62
    
    Manifold Repair
    63
    
    Repair Procedure
    63
    
    Dump Valve Repair
    65
- Parts
  
  67
  - Introduction
    67
    
    Using the Illustrated Parts List
    67
  - System Manuals
    68
    
    Reference Documentation
    68
  - System Numbers
    68
    
    Dual Spray Gun System
    68
    
    Single Spray Gun System
    68
  - Pump Panel Replacement Parts
    69
  - Manifold Parts
    71
    
    Manifold
    71
    
    Air and Powder Tubing
    73
  - PCA Replacement Parts
    74
    
    PCA Replacement Kit
    74
  - Color-On-Demand Controller and Control Panel Parts
    75
    
    Controller Kit Parts
    75
    
    Controller Parts
    77
    
    Color Change Control Panel Parts
    79
    
    Ship-With Kit Parts
    83
    
    Dump Valve Parts
    85
- System Diagrams
  
  87
Table of Contents

112
- Safety
  
  114
  - Introduction
    114
  - Qualified Personnel
    114
  - Intended Use
    114
  - Regulations and Approvals
    114
  - Personal Safety
    115
  - Fire Safety
    115
  - Grounding
    116
  - Action in the Event of a Malfunction
    116
  - Disposal
    116
- Description
  
  118
  - Introduction
    118
  - Specifications
    119
  - Equipment Label
    119
    
    Controller Certification Label
    119
- System Setup
  
  120
  - Rail Mount Installation
    120
  - System Connections
    121
    
    System Diagram
    121
    
    Controller Connections
    122
- Operation
  
  124
  - European Union, ATEX, Special Conditions for Safe Use
    124
  - Daily Operation
    124
    
    Initial Startup
    125
    
    Startup
    125
    
    Standby Button
    126
    
    Factory Set Presets
    127
  - Using the Controller Interface
    127
    
    Interface Components
    127
    
    Changing a Factory Configured Preset or Setpoint Value
    128
    
    Presets
    128
    
    Programming or Changing a Preset
    128
    
    Electrostatic Settings
    129
    
    Select Charger Mode
    129
    
    Custom Mode
    130
    
    Classic Mode
    131
    
    Help Codes
    133
    
    Assist Air Setting, Fast Flow Setting, and Software Versions
    134
    
    HD Powder Flow Settings
    135
    
    Powder Flow Settings
    135
    
    XT Powder Flow Settings
    136
    
    Color Change Purge
    140
    
    HDLV System Purge
    140
    
    Color-On-Demand (COD) System Purge
    142
  - Controller Configuration
    143
    
    Opening the Function Menu and Setting Preferences
    143
  - HD System Shutdown
    149
  - XT System Shutdown
    149
  - Maintenance
    150
- Troubleshooting
  
  152
  - Help Code Troubleshooting
    152
    
    Clearing Help Codes
    152
    
    Viewing Help Codes
    152
    
    Help Code Troubleshooting Chart
    153
  - General Troubleshooting Chart
    159
  - Re-Zero Procedure
    164
  - Conveyance Air Flow Verification for HD
    164
  - Controller Interconnect Cable Test
    165
  - Wiring Diagram
    166
- Repair
  
  168
  - Interface Module Repair
    168
- Parts
  
  170
  - Introduction
    170
  - Controller Parts
    171
    
    Controller Exploded View
    171
    
    Controller Parts List
    172
    
    Rail Mount Exploded View
    173
    
    Rail Mount Parts List
    173
Table of Contents

178
- Safety
  
  180
  - Introduction
    180
  - Qualified Personnel
    180
  - Intended Use
    180
  - Regulations and Approvals
    180
  - Personal Safety
    181
  - Fire Safety
    181
  - Grounding
    182
  - Action in the Event of a Malfunction
    182
  - Disposal
    182
- Description
  
  184
  - Introduction
    184
  - Specifications
    185
  - Equipment Labels
    185
    
    Applicator Certification Label
    185
- Setup
  
  186
  - Spray Gun Installation
    187
- Operation
  
  188
  - European Union, ATEX, Special Conditions for Safe Use
    188
  - System Operation
    189
  - Spray Gun Operation
    189
    
    Changing Presets with the Settings Trigger
    189
    
    Changing Powder Flow with the Settings Trigger
    190
    
    Purging the Spray Gun
    190
  - Electrode Air Wash Operation
    191
  - Daily Operation
    191
    
    Initial Startup
    191
    
    Standby Button
    191
    
    Startup
    191
    
    Changing Flat Spray Nozzles
    192
    
    Converting from Flat Spray Nozzles to Conical Nozzles
    193
    
    Changing Deflectors or Conical Nozzles
    194
    
    Installing the Optional Pattern Adjuster Kit
    195
  - Shutdown
    195
  - Maintenance
    195
    
    Maintenance Procedures
    196
    
    Recommended Cleaning Procedure for Powder Contact Parts
    196
- Repair
  
  198
  - Spray Gun Repair
    198
    
    Display Module Installation
    199
    
    Display Module Removal
    199
    
    Display Module Replacement
    199
    
    Gun Disassembly
    201
    
    Power Supply and Powder Path Replacement
    201
    
    Power Supply Replacement
    202
    
    Powder Path Installation
    203
    
    Powder Path Removal
    203
    
    Gun Re-Assembly
    205
    
    Cable Removal
    206
    
    Cable Replacement
    206
    
    Cable Installation
    207
    
    Switch Removal
    207
    
    Trigger Switch Replacement
    207
    
    Switch Installation
    208
- Troubleshooting
  
  210
- Parts
  
  214
  - Introduction
    214
    
    Reference Documentation
    214
  - Spray Gun Parts
    215
    
    Spray Gun Parts List
    216
    
    Nlightent
    218
    
    Cross Cut Nozzles
    219
    
    Flat Spray Nozzles
    219
    
    45-Degree Corner-Spray Nozzle
    220
    
    45-Degree In-Line Flat-Spray Nozzle
    220
    
    Conical Nozzle and Deflectors
    221
    
    Conical Nozzle Kit (Shipped with Gun)
    221
    
    Conical Nozzle, Deflectors and Electrode Assembly Parts
    221
    
    Conical Electrode Assembly
    222
    
    XD Electrode Support
    222
    
    Ion Collector Kit
    223
    
    Lance Extensions
    223
    
    Pattern Adjuster Kit
    223
    
    Ion Collector Components for Lance Extensions
    224
    
    Powder Hose and Air Tubing
    224
Table of Contents

227
- Safety
  
  230
  - Qualified Personnel
    230
  - Intended Use
    230
  - Regulations and Approvals
    230
  - Personal Safety
    230
  - Fire Safety
    231
  - Grounding
    231
  - Action in the Event of a Malfunction
    231
  - Disposal
    231
- Description
  
  232
  - Features and Benefits
    232
  - Pump Components
    233
  - Theory of Operation
    234
  - Pumping
    234
  - Purging
    235
  - Stage 1: Soft Purge to Spray Gun
    235
  - Stage 2: Soft Purge to Feed Source
    235
  - Stages 3 and 4: Hard Purge to Spray Gun and Feed Source
    235
  - Pump Port Functions
    236
  - Manifold
    236
- Operation
  
  237
- Specifications
  
  238
- Installation Pump Tubing Installation
  
  239
  - Standard 8-MM OD Poly Tubing
    239
  - Flexible 8-MM OD Tubing
    239
  - Pump to Cabinet or Panel
    239
- Maintenance
  
  240
- Troubleshooting
  
  241
  - Delivery Check
    245
  - Suction Check
    245
  - Bubble Test for Color-On-Demand (COD) System
    246
- Repair
  
  247
  - Fluidizing Tube Replacement
    247
  - Pump Disassembly
    248
  - Pump Assembly
    250
  - Pinch Valve Replacement
    252
    
    Pinch Valve Installation
    252
    
    Pinch Valve Removal
    252
- Parts Pump
  
  255
  - Spare Parts
    257
  - Air and Powder Tubing Part Numbers
    258

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