Nordson Encore HD iControl 2 System Manuals

Manuals and User Guides for Nordson Encore HD iControl 2 System. We have 1 Nordson Encore HD iControl 2 System manual available for free PDF download: Installation, Troubleshooting, Repair

Nordson Encore HD iControl 2 Installation, Troubleshooting, Repair (114 pages)

Integrated Control System

Brand: Nordson | Category: Control Systems | Size: 6.53 MB

Table of Contents
3
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Safety Labels
12
Overview
13
System Manuals
13
Console and System Hardware and Software
14
Main Console Components
14
Auxiliary Console Components
14
Pedestal / Main Components
14
Standard System Functions
14
Operator Interface
16
Interlock Keyswitch Functions
16
DC Power Supplies
17
Dual Spray Gun Cards
17
Spray Gun Pump Control
17
Internal and External Networks
17
Digital Inputs
18
Conveyor Encoder
18
Specifications
19
General
19
Prodigy Pump and Spray Gun Pattern Air Quality
19
Special Conditions for Safe Use
20
Approvals
20
Approval Labels
20
Console Dimensions
22
Pedestal Dimensions
23
Approved Program and User Data Cards
24
Introduction
25
System Connections
26
Connection Diagrams
26
Interconnect Cables
27
Electrical Connections
28
CAN Network Connections and Settings
29
Icontrol Console CAN Address and Termination Settings
30
Manual Spray Gun Controller Addresses
30
Manual Spray Gun Controller Termination
30
Pump Control Card Addresses
31
Relay Board
32
Power Connections
34
Console Power Cable Connections
34
Grounding
35
PE (Protective Earth) Grounding
35
Electrostatic Grounding
35
Spray Gun Current Path
36
ESD Ground Procedures and Equipment
37
Encoder, Photoeye, and Scanner Connections
37
Part ID Cable Connections
38
Using Trigger Banks
38
Switching I/O Inputs to Sourcing
39
Photoeye Junction Box
39
Power Requirements
39
Conveyor Encoder Connections
39
Photoeye Connections
39
Scanner Cable Connections
40
Discrete Scanner Connections
40
Analog Scanner Connections
41
Customer-Supplied Part ID System Connections
41
Ethernet Network Connections
42
Connection Diagram
42
MAC Addresses
44
Spray Gun Cable Connections
44
Odd Number of Spray Guns
44
Program and User Data Cards
46
Touch Screen Calibration
47
System Upgrades
47
Optional Air Conditioner Installation and Operation
48
Troubleshooting
51
Error Codes and Alarm Messages
52
CAN Network Errors
57
Spray Gun Card Troubleshooting
58
Spray Gun Card Error Codes and Fault Codes
58
Spray Gun Card Leds
60
Air Flow Re-Zero Procedure
62
Re-Zero Procedure
62
Ethernet Network Troubleshooting
64
In/Out Positioner Troubleshooting
66
In/Out Positioner Error Code Troubleshooting
66
Reciprocator Troubleshooting
73
Reciprocator Error Code Troubleshooting
73
Other Reciprocator Troubleshooting
76
Other Fault Messages and Conditions
79
Photoeye, Encoder, and Interlock Troubleshooting
80
Touch Screen Troubleshooting
81
Touch Screen Calibration
81
Normal Calibration
81
Problems During Calibration
81
Calibration with a Mouse
82
No Touch Screen Display
82
Touch Screen Failure
83
Screens Display, but Touch Function Does Not Work
83
No Display
83
Repair
85
Spray Gun Control Card Removal/Installation
86
Replacing a Spray Gun Control Card
86
Adding Spray Guns
86
Replacing a Card
87
Ribbon Cable Connections
88
Touch Screen Replacement
89
Touch Screen Replacement (Contd)
90
Parts
91
Introduction
91
Icontrol 2 Controllers
91
Interconnect Cables
93
Main/Auxiliary Console Parts
94
Pedestal Parts
99
Options
100
Miscellaneous Kits
100
Conveyor Encoder
100
Photocells and Scanners
100
Photocell and Scanner Cables
101
Drawings
103

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Nordson Encore HD iControl 2 System Manuals

Nordson Encore HD iControl 2 Installation, Troubleshooting, Repair (114 pages)

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