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Rockhopper 38
Mutoh Rockhopper 38 Manuals
Manuals and User Guides for Mutoh Rockhopper 38. We have
2
Mutoh Rockhopper 38 manuals available for free PDF download: Maintenance Manual, User Manual
MUTOH Rockhopper 38 Maintenance Manual (258 pages)
Brand:
MUTOH
| Category:
Printer
| Size: 7 MB
Table of Contents
Maintenance Manual
1
Copyright Notice
3
Important Notice
5
Table of Contents
7
1 Safety Instructions
11
Introduction
11
Warnings, Cautions and Notes
11
Important Safety Instructions
11
Warning Labels
14
2 Product Overview
17
Getting to Know the Printer Parts and Components
17
Explanation of Fixer and Dryer
18
Guided Tour Around the Operation Panel
19
Keyboard Concept
23
Menu Structure - Overview
24
Heater System Operation Panel
25
3 Specifications
27
Introduction
27
Product Specifications
27
Interface Specifications
28
Installation
30
4 Parts Replacement
33
Introduction
33
Removal of Covers
34
Removing Right Cover
35
Removing the Left Cover
35
Removing the
35
Removing the Unit Panel Cover
36
Removing the Heater Panel Cover
36
Removing the y Rail Cover
36
Removing the Front Paper Guide
37
Removing the Rear Paper Guide
37
Removing the Right Side Cap
37
Removing the Left Side Cap
38
Opening and Closing the Control Box
38
Removing the Head Cover
39
Replacement of Board Assemblies
40
Replacing the Switch Cable Assembly / DC Cable Assembly
40
Replacing the Main Board Assembly
42
Replacing the Power Supply Board
44
Replacing the Control Panel Board Assembly
45
Replacing the Control Panel Cable
46
Replacing the Heater Board Assembly
47
Replacing the Heater Panel Cable
48
Replacing the Mother Board Assembly
49
Replacing the Extended Memory (8Mb) (16Mb) (32 Mb)
50
Replacement of PF Driving Section Components
51
Replacing the X Motor Assembly
51
Replacing the Fan Assembly and Fan Cables
52
Replacing the Speed Reduction Belt
54
Replacing the Lever Sensor Assembly
55
Replacing the Cover Switch Assembly
57
Replacing the Waste Bottle Fluid Sensor Assembly
58
Replacing the Front Paper Sensor Assembly
59
Replacing the Rear Paper Sensor Assembly
60
Replacing the Grid Roller Assembly and Coupling Assembly
62
Replacing the Pressure Assembly
63
Replacing the Blade
66
Replacing the Pressure Rollers
66
Platen Height Adjustment
67
Replacement of CR Driving Section Components
68
Replacing the y Motor Assembly
68
Replacing the Steel Belt
69
Replacing the T Fence
69
Replacing the Steel Flexible Guide Assembly
71
Replacing the Cursor Plate Spring
72
Replacing the y Return Pulley Assembly
73
Replacing the Maintenance Area
74
Replacing the Pump Motor Assembly
74
Replacing the Cap Assembly
75
Replacing the Wiper
76
Replacing the Pump Assembly
77
Replacing the Maintenance Station Assembly
79
Replacement of Ink Supply Section Components
80
Replacing the Cartridge Frame Assembly
80
Replacing the Ink ID Assembly (Black, Yellow, Magenta, Cyan)
84
Replacing the Detector Assembly (Black, Yellow, Magenta and Cyan)
85
Replacing the y Cable
85
Replacing the Ink Tubes
88
Replacing the O-Rings (Small) and (Large)
89
Replacing the Tube Guide Assembly
91
Replacement of Cartridge Area
92
Replacing the Cutter Solenoid Assembly
92
Replacing the Print Head Assembly and Head Cable (Black)
93
Replacing the Print Head Assembly and Head Cable (Color)
96
Replacing the y Paper Sensor Assembly
98
Replacing the Head Board Assembly
99
Replacing the Dampers (Black and Colour)
100
Replacing the Cursor Assembly
102
Replacing the Origin Sensor Assembly
103
Removing the Scroller from the Printer
104
Replacing the Cutter Blade
104
Replacement of Support and Scrollers
106
Replacing the Head Height Sensor
106
Replacing the Junction Board Assembly
107
Replacing the Network Interface Board (Optional Item)
108
Replacement of Heater System
109
Replacing the Fixer Heater Strip
109
Replacing the Dryer Heater Strip
111
5 Self-Diagnosis Function
113
Introduction
113
Preparation
114
Preparation on Machine
114
Starting up
114
Examination
115
Memory Capacity
115
Version
115
Sensors
116
Encoders
117
Fans
117
Ethernet Board
117
History
118
Head Waveform
119
Adjustment
120
Adjusting the Capping Position
120
Check Media Skew
121
How to Enter Head Rank
122
How to Check Head Nozzles
123
How to Check Black Head Tilt
125
How to Check Colour Head Tilt
126
How to Align Repeatability Printing Position
127
How to Adjust CW
129
How to Adjust the Flush Pointer
131
How to Adjust the Media Transport Distance
132
How to Adjust Front-To-Head, Cutter-To-Head Distances
133
How to Adjust the Rear Sensor Position
134
How to Make a Test Print
135
Head Cleaning
136
Cleaning
137
Normal
137
Powerful
137
Test Printing
138
Head Printing Verification
138
Adjustment Parameters
138
Parameters
139
How to Initialize Parameters
139
How to Update Parameters
140
How to Update the Capping Position Parameter
140
How to Update the Head Rank Parameter
141
How to Update the Print Positioning Parameter
141
How to Update the Media Transport Distance Parameter
142
How to Update the Mechanical Parameters
142
Aging
143
Carriage Motor
143
Media Feed
144
Cutter
144
Maintenance Unit
144
Head
145
6 Maintenance Mode
147
Introduction
147
Operating Maintenance Mode
147
Starting up Maintenance Mode
147
Maintenance Menu
148
Counter Display Menu
148
Counter Initialization Menu
150
MAC Address Write Enable Menu
150
AP-74038, Rev
150
7 Adjustments
153
Introduction
153
Steel Belt Tension Adjustment
153
How to Adjust X Speed Reduction Belt Tension
154
Tilt of the Print Head Adjustment (Black)
155
Tilt of the Print Head Adjustment (Colour)
159
Capturing and Installing Backup Parameters
162
Install a Program (Software Upgrade)
163
Y Rail Fitting Precision Measurement
164
Head Cleaning Procedure 1
166
How to Check the Power Supply Voltages/ 100 V AC, 200 V AC
168
How to Check the Power Supply Voltages / 5 V DC
169
How to Check the Power Supply Voltages/24 V DC and 42 V DC
170
Cleaning the Head Nozzle Face
172
Replacing X Speed Reduction Pulley Assembly
173
8 Maintenance
175
Transporting the Printer
175
How to Move on the same Floor or by Elevator to Another Floor
175
How to Move to a Different Building by Vehicle
176
Daily Maintenance
177
How to Clean the Printer Unit
177
Replacing the Ink Cassettes
179
Replacing the Cutting Blade
180
Emptying the Waste Bottle
182
Replacing the Blades
183
Periodical Services
184
Service by End-User
184
Service by Authorised Mutoh Technician
184
9 Troubleshooting
185
Introduction
185
Errors When Message Is Displayed
186
Printer Status Messages
186
Data Errors
198
Command Errors
199
CPU System Faults
200
Heater Errors
206
Errors When Message Is Not Displayed
208
Trouble with Initialization
208
Trouble with Media Feed
215
Trouble with Printing
217
Problem Involving Noise
233
Trouble with Media Cutting
236
Online/Function Problems
239
Other
241
Heater Error Messages
245
Automatic Check
245
Error Messages
246
10 Appendix
247
Introduction
247
Wiring Diagram Rockhopper 38
247
Rockhopper 38: Service Parts List/Exploded Views/Configuration Diagrams
248
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MUTOH Rockhopper 38 User Manual (144 pages)
Brand:
MUTOH
| Category:
Printer
| Size: 2 MB
Table of Contents
Copyright Notice
3
Table of Contents
7
1 Safety Instructions
9
Introduction
9
Warnings, Cautions and Notes
9
Important Safety Instructions
9
Warning Labels
12
2 Product Overview
13
Getting to Know the Printer Parts and Components
13
Explanation of Fixer and Dryer
14
Guided Tour Around the Operation Panel
15
Keyboard Concept
19
Menu Structure - Overview
20
Heater System Operation Panel
21
3 Setting up the Unit
23
Installation Requirements: Selecting an Adequate Place for Setting up Your Equipment
23
What's in the Box
24
What' in the Box?
24
Unpacking Your Rockhopper 38 Printer
25
Parts List
26
Contents of the Stand Box
26
Contents of the Printer Box
26
Part List
26
Contents of the Accessories Box
27
Assembling the Printer
28
Installation of the Waste Bottle
31
4 Preparing for a Job
33
Connecting the Power Cable
33
Connecting the Interface Cable
34
Tips to Use High-Speed ECP Parallel Communication
34
Loading Eco-Solvent Plus Ink Cassettes (First Time)
35
Loading Media
37
General Recommendations with Regard to Printer Media
37
Loading Cut Sheet Media
37
Loading Roll Media
40
Loading Media in Combination with the Roll Take-Up System
45
Eco-Solvent Plus Media List
49
Adjusting Head Height
50
5 Handling the Printer
51
Overview Operation Panel Functionality
51
Direct Access Keys Operations
51
Overview
51
Media Selection
52
High Quality / Standard / High Speed Selection
53
Resolution
54
Head Cleaning
55
Job Cancel & Roll Media Cut
56
Vacuum
57
Shift Key Operations
58
Overview
58
Nozzle Check
59
Generating a Test Print
61
Generating a Set-Up Sheet
62
Roll Media Feed
63
Head Fine Adjustment
64
Setup Menu
66
Command Setup
66
Print Area
67
Origin Reset
73
Function Setup
74
Cut Position
81
Media Cut
83
Ink Density
85
Distance Adjustment
86
RS-232C Setup
88
Centronics Setup
91
Network Setup
93
Utility Setup
95
Data Dump
103
Head Wash
104
Controlling the Heaters
106
Mode Selection Menu
106
6 Daily Maintenance & Troubleshooting
109
Cleaning the Printer
109
Replacing the Eco-Solvent Plus Ink Cassettes
111
Replacing the Cutting Blade
112
Cleaning the Wipers
114
Replacing Wipers
115
Emptying the Waste Bottle
116
Periodical Service
117
Service by End-User
117
Service by Authorised Mutoh Technician
117
Troubleshooting
118
Printing Hints
123
Printer Status Display
126
Errors
127
Operation Errors and Countermeasures
127
Data Errors and Countermeasures
129
Command Errors and Countermeasures
130
Errors Requiring a Restart
131
Errors Requiring Restart that Involve the Cpu System
132
Heater Error Messages
134
Automatic Check
134
Error Messages
135
7 Appendix
137
Printer Specifications
137
Interface Specifications
138
Installation of Network Interface Board
141
Memory Extension
142
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