MUTOH Rockhopper II 4H Printer Parts Manuals

Manuals and User Guides for MUTOH Rockhopper II 4H Printer Parts. We have 1 MUTOH Rockhopper II 4H Printer Parts manual available for free PDF download: Maintenance Manual

MUTOH Rockhopper II 4H Maintenance Manual

MUTOH Rockhopper II 4H Maintenance Manual (319 pages)

Brand: MUTOH | Category: Printer | Size: 10 MB

Table of Contents

Maintenance Manual
1
Copyright Notice
4
Important Notice
6
Table of Contents
8
1 Safety Instructions

14
- Introduction
  14
- Warnings, Cautions and Note
  14
- Important Safety Instructions
  14
  - Warning
    14
  - Caution
    15
- Warning Labels
  16
  - Handling the Operation Procedure Labels
    16
  - Locations and Types of Operation Procedure Labels
    16
- Operation Procedure Labels
  19
2 Product Overview

20
- Introduction
  20
- Features
  20
- Part Names and Functions
  21
  - Front
    21
  - Back
    22
  - Operation Panel
    23
- Printer Status
  25
  - Normal
    25
  - Setup Menu Display
    25
  - Self-Diagnosis Function Display
    25
  - Maintenance Mode Display
    25
  - Selecting Language
    26
- Position and Function of the Heating Elements
  27
  - Rockhopper II 2 Heater Printers
    27
  - Rockhopper II 4 Heater Printers
    27
  - Or 4 Heater
    28
3 Specifications

30
4 Parts Replacement

36
5 Self-Diagnosis Function

136
- Introduction
  136
- Preparation
  136
  - Preparations on Machine
    136
  - Starting up
    137
- Operations in Self-Diagnosis Mode
  138
  - Operating Self-Diagnosis Mode
    138
  - Diagnosis Items in Self-Diagnosis Menu
    140
- Test / Inspection Menu
  141
  - RAM Capacity Menu
    142
  - Version Menu
    142
  - Operation Panel Menu
    143
  - Sensor Menu
    144
  - Encoder Menu
    145
  - Fan Menu
    146
  - History Menu
    146
  - Head Signal Menu
    148
- Adjustment Menu
  149
  - Skew Check Menu
    150
  - Head Rank Input Menu
    151
  - Head Nozzle Check Menu
    152
  - Head Slant Check Menu
    154
  - Repeatability Adjustment (Bi-Directional)
    163
  - CW Adjustments (Uni-Directional)
    164
  - Band Feed Correction Menu (X Length)
    165
  - Top & Bottom Adjustment Menu
    167
  - P_REAR Sensor Position Adjustment Menu
    168
  - Test Print Menu
    169
  - Head Wash Menu
    170
  - Software Counter Initialization Menu
    172
  - Feed Pitch Check Menu
    173
  - Fill Printing Menu
    173
- Purge Menu
  174
- Sample Printing Menu
  175
- Parameter Menu
  176
  - Parameter Initialization Menu
    176
  - Parameter Update Menu
    177
- Endurance Running Menu
  184
  - CR Motor Endurance Menu
    185
  - PF Motor Endurance Menu
    186
  - Cutter Endurance Menu
    187
  - Head Up/Down Endurance Menu
    188
  - Head Lock Endurance Menu
    189
  - Pump Endurance Menu
    190
  - Lever Motor Endurance Menu
    191
  - Sequential Printing Endurance Menu
    192
  - General Endurance Menu
    193
  - Endurance Running Check Menu
    194
- Head Lock Menu
  195
- Heater System Menu
  196
  - Heater Status Menu
    196
  - Heater Temperature Menu
    196
  - Heater Test 30 Menu
    197
  - Heater Test 50 Menu
    197
  - Heater Test Max Menu
    197
  - Heater Version Menu
    198
  - Heater Adjust Menu
    198
- Eco Prepare Menu
  199
- Machine Size Select Menu
  200
6 Maintenance Mode

202
- Introduction
  202
- Operating Maintenance Mode
  202
  - Starting up Maintenance Mode
    202
- Maintenance Menu
  203
  - Counter Display Menu
    203
  - Counter Initialization Menu
    205
  - MAC Address Write Enable Menu
    206
  - Head Voltage
    207
7 Adjustments

208
- Introduction
  208
- Adjustment
  208
- Parameter Backup
  211
- Firmware Installation
  214
  - Tools Required for Work
    214
  - Installation Procedure
    214
- Steel Belt Tension Adjustment
  217
  - Tools Required for Work
    217
  - Adjustment Procedure
    217
- PF Deceleration Belt Tension Adjustment
  219
  - Tools Required for Work
    219
  - Adjustment Procedure
    219
- Head Precision Adjustment (Slant)
  220
  - Head Slant Adjustment
    220
  - Front and Back of Head Adjustment
    224
- Repeatability Adjustment (Bi-Directional)
  229
- CW Adjustments (Uni-Directional)
  230
- CR Deceleration Belt Tension Adjustment
  231
  - Tools Required for Work
    231
  - Adjustment Procedure
    231
- Cover Sensor Adjustment
  232
- Head Height Adjustment
  233
  - Tools Required for Work
    233
  - Adjustment Procedure
    233
- Media Sensor Sensitivity Adjustment
  235
  - Tools Required for Work
    235
  - Adjustment Procedure
    235
- Cutter Adjustment
  238
- Pump Tubing Layout for Pump Assembly
  239
  - Pump Tubing Layout - Rockhopper 4 Heater
    239
  - Pump Tubing Layout - Rockhopper 2 Heater
    242
- Board Checklist
  247
  - Power Supply Board
    247
  - Control Board
    248
  - Power Board
    249
  - Heater Elements
    249
  - Checklist
    251
- Flushing Box Height Position Adjustment
  252
8 Maintenance

256
- Introduction
  256
- Cleaning
  257
- Periodical Services
  258
  - Service by End-User
    258
  - Service by Authorised Mutoh Technician
    259
- Part Life Information
  260
- Jig and Tool List
  261
  - Required Tools
    261
- Lubrication/Bonding
  262
- Transportation of Machine
  264
9 Troubleshooting

266
- Introduction
  266
- Troubleshooting Procedures When a Message Has Been Displayed
  266
  - Operating Condition Display
    267
  - Message Type Errors
    269
  - Heating System Error
    276
  - Data Error
    277
  - Command Errors
    278
  - Errors Requiring Restart
    279
- Troubleshooting Procedures When Errors Are Not Displayed
  290
10 Appendix

316

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