Mitsubishi diesel engines Manuals

Manuals and User Guides for Mitsubishi diesel engines. We have 1 Mitsubishi diesel engines manual available for free PDF download: Service Manual

Mitsubishi diesel engines Service Manual (219 pages)

diesel engines

Brand: Mitsubishi | Category: Engine | Size: 5 MB

General

4
General

14
- 1 Overview
  
  15
  - Outline Drawing
    15
  - General 1
    15
  - Fuel System Schematic
    17
  - Oil System Schematic
    17
  - Cooling System Schematic
    18
  - Inlet / Exhaust System Schematic
    18
  - Engine Serial Number
    19
  - Engine Model and Application Codes
    19
- 2 Specifications
  
  20
- 3 Disassembly / Reassembly Notes
  
  22
  - Disassembly
    22
  - Reassembly
    22
Service Standards

24
- 1 Service Standards Table
  
  25
- 2 Tightening Torques Table
  
  29
  - Major Bolts and Nuts
    29
  - Standard Bolts and Nuts
    30
  - Standard Eyebolts
    30
  - Standard Union Nuts
    31
  - Taper Bolts
    31
- 3 Sealants List
  
  32
  - Tools List
    34
    
    Special Tools
    36
  - Overhaul Timing
    38
    
    Draining the Engine Oil
    42
Engine Main Parts - Disassembly

44
Engine Main Parts - Inspection and Correction

62
Engine Main Parts - Reassembly

78
Fuel System - Removal

92
Fuel System - Disassembly, Inspection and Reassembly

100
- 1 Fuel Injection Nozzles
  
  101
- 2 Fuel Injection Pumps
  
  104
- 3 Governor
  
  111
- 4 Fuel Pump
  
  113
  - Inspecting the Fuel Pump
    113
- 5 Fuel Filter
  
  114
  - Disassembling, Inspecting and Reassembling the Fuel Filter
    114
  - Inspecting the Fuel Filter (Cartridge Type)
    114
Fuel System - Installation

116
- 1 Fuel Injection Pumps
  
  117
- 2 Governor
  
  119
- 3 Fuel Injection Pipes, Fuel Leak-Off Pipe, Fuel Injection Nozzles
  
  121
  - Installing the Fuel Injection Nozzles
    122
  - Installing the Fuel Pipes
    122
  - Oil System - Removal
    124
    
    Oil Pump
    129
    
    Relief Valve
    129
    
    Oil Pressure Switch
    130
Oil System - Installation

132
- 1 Oil Filter, Relief Valve and Oil Pressure Switch
  
  133
  - Installing the Oil Pressure Switch
    133
  - Installing the Relief Valve
    134
  - Installing the Oil Filter
    134
- 2 Oil Pan and Oil Strainer
  
  135
Cooling System - Removal

136
- 1 Cooling Fan, Fan Pulley and V-Belt
  
  137
  - Removing the Cooling Fan
    137
- 2 Thermostat and Thermoswitch
  
  138
  - Removing the Thermostat Case
    138
- 3 Water Pump
  
  139
  - Removing the Water Pump
    139
Cooling System - Installation

144
- 1 Water Pump
  
  145
  - Installing the Water Pump
    145
- 2 Thermostat and Thermoswitch
  
  146
  - Installing the Thermostat Case
    146
  - Installing the Thermoswitch
    146
- 3 Cooling Fan, Fan Pulley and V-Belt
  
  147
  - Installing the Cooling Fan
    147
Inlet and Exhaust Systems - Removal

148
- Inlet and Exhaust Systems - 6
  148
- 1 Inlet Cover
  
  149
  - Removing the Inlet Cover
    149
- 2 Exhaust Manifold
  
  152
  - Removing the Exhaust Manifold
    152
  - Inlet Cover and Exhaust Manifold
    155
Inlet and Exhaust Systems - Installation

156
- 1 Exhaust Manifold
  
  157
  - Installing the Exhaust Manifold
    157
- 2 Inlet Cover
  
  158
  - Installing the Inlet Cover
    158
Electrical System - Removal

160
- Starter
  161
- Alternator
  162
- Stop Solenoid
  163
- Glow Plug
  164
Electrical System - Disassembly, Inspection and Reassembly

166
- 1 Starter
  
  167
  - Inspecting and Correcting the Starter
    171
  - Reassembling the Starter
    175
- 2 Alternator
  
  177
- 3 Stop Solenoid
  
  182
  - Reassembling the Stop Solenoid
    182
  - Checks after Reassembly
    183
- 4 Glow Plug
  
  183
  - Inspecting the Glow Plug
    183
Electrical System - Installation

184
- Glow Plug
  185
- Stop Solenoid
  186
- Alternator
  187
- Starter
  188
Engine - Inspection / Adjustment, Running-In Trial and Performance Test

190
- 1 Inspection and Adjustment of Engine
  
  191
- 2 Running-In Trial
  
  201
- 3 Performance Test
  
  202
  - Standard Ancillaries
    202
  - Other Tests
    202
  - Disassembly and Reassembly of General Parts
    205
    
    Oil Seals
    205
    
    O-Rings
    205
    
    Bearings
    206
    
    Lock Plates
    206
    
    Split Pins, Spring Pins
    206
  - Engine Inspection Sheets
    208

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Mitsubishi diesel engines Service Manual (219 pages)

Table of Contents

General

General

1 Overview

2 Specifications

3 Disassembly / Reassembly Notes

Service Standards

1 Service Standards Table

2 Tightening Torques Table

3 Sealants List

Engine Main Parts - Disassembly

1 Cylinder Head, Valve Mechanism

2 Flywheel, Timing Gear, Camshaft

3 Cylinder Block, Crankshaft, Pistons, Oil Pan

Engine Main Parts - Inspection and Correction

1 Cylinder Head, Valve Mechanism

2 Flywheel, Timing Gear, Camshaft

3 Cylinder Block, Crankshaft, Pistons, Oil Pan

Engine Main Parts - Reassembly

1 Cylinder Block, Crankshaft, Pistons, Oil Pan

2 Flywheel, Timing Gear, Camshaft

3 Cylinder Head, Valve Mechanism

Fuel System - Removal

1 Fuel Injection Pipes, Fuel Leak-Off Pipe, Fuel Injection Nozzles

2 Governor

3 Fuel Injection Pumps

Fuel System - Disassembly, Inspection and Reassembly

1 Fuel Injection Nozzles

2 Fuel Injection Pumps

3 Governor

4 Fuel Pump

5 Fuel Filter

Fuel System - Installation

1 Fuel Injection Pumps

2 Governor

3 Fuel Injection Pipes, Fuel Leak-Off Pipe, Fuel Injection Nozzles

Oil System - Installation

1 Oil Filter, Relief Valve and Oil Pressure Switch

2 Oil Pan and Oil Strainer

Cooling System - Removal

1 Cooling Fan, Fan Pulley and V-Belt

2 Thermostat and Thermoswitch

3 Water Pump

Cooling System - Installation

1 Water Pump

2 Thermostat and Thermoswitch

3 Cooling Fan, Fan Pulley and V-Belt

Inlet and Exhaust Systems - Removal

1 Inlet Cover

2 Exhaust Manifold

Inlet and Exhaust Systems - Installation

1 Exhaust Manifold

2 Inlet Cover

Electrical System - Removal

Electrical System - Disassembly, Inspection and Reassembly

1 Starter

2 Alternator

3 Stop Solenoid

4 Glow Plug

Electrical System - Installation

Engine - Inspection / Adjustment, Running-In Trial and Performance Test

1 Inspection and Adjustment of Engine

2 Running-In Trial

3 Performance Test

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