User Manuals: Mitsubishi AD75P1-S3 Motion Controller

Manuals and User Guides for Mitsubishi AD75P1-S3 Motion Controller. We have 1 Mitsubishi AD75P1-S3 Motion Controller manual available for free PDF download: User Manual

Mitsubishi AD75P1-S3 User Manual (622 pages)

Brand: Mitsubishi | Category: Controller | Size: 11 MB

Safety Instructions
4
Revisions
7
Table of Contents
9
About Manuals
17
Using this Manual (1
19
Using this Manual (2
20
Generic Terms and Abbreviations
21
Enclosed Parts
22
Product Outline
26
Positioning Control
27
Features of AD75
27
Purpose and Applications of Positioning Control
29
Mechanism of Positioning Control
31
Outline Design of Positioning System
33
Communicating Signals between AD75 and each Module
35
Flow of System Operation
37
Flow of All Processes
37
Outline of Starting
39
Outline of Stopping
41
Outline for Restarting
42
System Configuration
44
General Image of System
45
List of Configuration Devices
47
Applicable System
48
Precautions for Configuring System
49
Specifications and Functions
52
General Specifications
53
Performance Specifications
54
List of Functions
55
AD75 Control Functions
55
AD75 Main Functions
57
AD75 Auxiliary Functions and Common Functions
59
Combination of AD75 Main Functions and Auxiliary Functions
61
Specifications of Input/Output Signals with PLC CPU
63
List of Input/Output Signals with PLC CPU
63
Details of Input Signals (AD75 PLC CPU)
64
Details of Output Signals (PLC CPU AD75)
66
Specifications of Input/Output Interfaces with External Devices
67
Electrical Specifications of Input/Output Signals
67
Signal Layout for External Device Connection Connector
69
List of Input/Output Signal Details
70
Input/Output Interface Internal Circuit
72
Installation, Wiring and Maintenance of the Product
74
Outline of Installation, Wiring and Maintenance
75
Installation, Wiring and Maintenance Procedures
75
Names of each Part
76
Handling Precautions
78
Installation
80
Precautions for Installation
80
Wiring
81
Precautions for Wiring
81
Wiring the External Device Connection Connector Pins
86
Connecting the Connector
90
Confirming the Installation and Wiring
91
Items to Confirm When Installation and Wiring Are Completed
91
Single Module Test
92
Maintenance
96
Precautions for Maintenance
96
Disposal Instructions
96
DATA USED for POSITIONING CONTROL (List of Buffer Memory Addresses)
99
Types of Data
99
Parameters and Data Required for Control
99
Setting Items for Positioning Parameters
101
Setting Items for Zero Point Return Parameters
103
Setting Items for Positioning Data
104
Setting Items for Start Block Data
106
Setting Items for Condition Data
107
Types and Roles of Monitor Data
108
Types and Roles of Control Data
111
List of Parameters
115
Basic Parameters 1
115
Basic Parameters 2
121
Detailed Parameters 1
125
Detailed Parameters 2
133
Zero Point Return Basic Parameters
142
Zero Point Return Detailed Parameters
149
List of Positioning Data
153
List of Start Block Data
168
List of Condition Data
174
List of Monitor Data
179
System Monitor Data
179
Axis Monitor Data
189
List of Control Data
203
System Control Data
203
Axis Control Data
209
Sequence Program Used for Positioning Control
222
Precautions for Creating Program
223
List of Devices Used
225
Creating a Program
229
General Configuration of Program
229
Positioning Control Operation Program
230
Positioning Program Examples
233
Program Details
242
Initialization Program
242
Start Details Setting Program
243
Start Program
244
Continuous Operation Interrupt Program
252
Restart Program
254
Stop Program
257
Memory Configuration and Data Process
260
Configuration and Roles of AD75 Memory
261
Buffer Memory Area Configuration
264
Data Transmission Process
265
Zero Point Return Control
276
Outline of Zero Point Return Control
277
Two Types of Zero Point Return Control
277
Machine Zero Point Return
279
Outline of the Machine Zero Point Return Operation
279
Machine Zero Point Return Method
280
Zero Point Return Method (1): Near-Point Dog Method
281
Zero Point Return Method (2): Stopper Stop Method 1)
283
Zero Point Return Method (3): Stopper Stop Method 2)
286
Zero Point Return Method (4): Stopper Stop Method 3)
289
Zero Point Return Method (5): Count Method 1)
291
Zero Point Return Method (6): Count Method 2)
293
High-Speed Zero Point Return
295
Outline of the High-Speed Zero Point Return Operation
295
Positioning to the Zero Point
297
Main Positioning Control
302
Outline of Main Positioning Controls
303
Data Required for Main Positioning Control
304
Operation Patterns of Main Positioning Controls
305
Designating the Positioning Address
315
Confirming the Current Value
316
Control Unit "Degree" Handling
318
Interpolation Control
320
Setting the Positioning Data
323
Relation between each Control and Positioning Data
323
1-Axis Linear Control
324
2-Axis Linear Interpolation Control
326
1-Axis Fixed-Dimension Feed Control
330
2-Axis Fixed-Dimension Feed Control (Interpolation)
332
2-Axis Circular Interpolation Control with Auxiliary Point Designation
334
2-Axis Circular Interpolation Control with Center Point Designation
340
Speed Control
347
Speed/Position Changeover Control
349
Current Value Change
356
JUMP Command
361
Advanced Positioning Control
364
Outline of Advanced Positioning Control
365
Data Required for Advanced Positioning Control
366
Start Block Data" and "Condition Data" Configuration
367
Advanced Positioning Control Execution Procedure
369
Setting the Start Block Data
370
Relation between Various Controls and Start Block Data
370
Block Start (Normal Start)
371
Condition Start
373
Wait Start
374
Simultaneous Start
375
Stop
376
Repeated Start (for Loop)
377
Repeated Start (for Condition)
378
Restrictions When Using the NEXT Start
379
Setting the Condition Data
380
Relation between Various Controls and the Condition Data
380
Condition Data Setting Examples
382
Start Program for Advanced Positioning Control
383
Starting Advanced Positioning Control
383
Example of a Start Program for Advanced Positioning Control
384
Manual Control
388
Outline of Manual Control
389
Two Manual Control Methods
389
JOG Operation
391
Outline of JOG Operation
391
JOG Operation Execution Procedure
394
Setting the Required Parameters for JOG Operation
395
Creating Start Programs for JOG Operation
397
JOG Operation Example
400
Manual Pulse Generator Operation
404
Outline of Manual Pulse Generator Operation
404
Manual Pulse Generator Operation Execution Procedure
408
Setting the Required Parameters for Manual Pulse Generator Operation
409
Creating a Program to Enable/Disable the Manual Pulse Generator Operation
410
Control Auxiliary Functions
414
Outline of Auxiliary Functions
415
Auxiliary Functions Specifically for Machine Zero Point Returns
417
Zero Point Return Retry Function
417
Zero Point Shift Function
421
Functions for Compensating the Control
424
Backlash Compensation Function
424
Electronic Gear Function
426
Near Pass Mode Function
431
Functions to Limit the Control
435
Speed Limit Function
435
Torque Limit Function
437
Software Stroke Limit Function
440
Hardware Stroke Limit Function
446
Functions to Change the Control Details
448
Speed Change Function
448
Override Function
455
Acceleration/Deceleration Time Change Function
458
Torque Change Function
461
Other Functions
463
Step Function
463
Skip Function
468
M Code Output Function
471
Teaching Function
475
Command In-Position Function
485
Stepping Motor Mode Function
488
Acceleration/Deceleration Processing Function
491
Indirectly Specification Function
495
Common Functions
500
Outline of Common Functions
501
Parameter Initialization Function
502
Execution Data Backup Function
504
LED Display Function
506
Clock Data Function
510
Troubleshooting
512
Error and Warning Details
513
List of Errors
517
List of Warnings
541
Start During Error History
547
Appendices
548
Appendix 1 External Dimension Drawing
548
Appendix 2 Format Sheets
551
Appendix 2.1 Positioning Module Operation Chart
551
Appendix 2.2 Parameter Setting Value Entry Table
553
Appendix 2.3 Positioning Data Setting Value Entry Table
559
Appendix 3 Positioning Data (No. 1 to 100) List of Buffer Memory Addresses
560
Appendix 4 Connection Examples with Servo Amplifiers Manufactured by MITSUBISHI Electric Corporation
563
Appendix 4.1 Connection Example of A1SD75/AD75 and MR-H a (Differential Driver (Open Collector))
563
Appendix 4.2 Connection Example of A1SD75/AD75 and MR-J2/J2S- a (Differential Driver (Open Collector))
564
Appendix 4.3 Connection Example of A1SD75/AD75 and MR-C a (Differential Driver (Open Collector))
565
Appendix 5 Connection Examples with Stepping Motors Manufactured by ORIENTALMOTOR Co., Ltd
566
Appendix 5.1 Connection Example of A1SD75/AD75 and VEXTA UPD (Open Collector)
566
Appendix 6 Connection Examples with Servo Amplifiers Manufactured by Matsushita Electric Industrial Co., Ltd
567
Appendix 6.1 Connection Example of A1SD75/AD75 and MINAS-A Series (Differential Driver)
567
Appendix 7 Connection Examples with Servo Amplifiers Manufactured by SANYO DENKI Co., Ltd
568
Appendix 7.1 Connection Example of A1SD75/AD75 and PYO Series (Differential Driver)
568
Appendix 8 Connection Examples with Servo Amplifiers Manufactured by YASKAWA Electric Corporation
569
Appendix 8.1 Connection Example of A1SD75/AD75 and Σ- Series (Differential Driver)
569
Appendix 9 Comparisons with Conventional Positioning Modules
570
Appendix 9.1 Comparisons with AD71 (S1), AD71S2 (A1SD71S2) Models
570
Appendix 9.2 Comparisons with A1SD75P1/A1SD75P2/A1SD75P3, and AD75P1/ AD75P2/ AD75P3 Models
571
Appendix 9.3 Comparisons with Old Versions of A1SD75P1-S3/A1SD75P2-S3/ A1SD75P3-S3, and AD75P1-S3/AD75P2-S3/AD75P3-S3 Models
572
Appendix 10 MELSEC Explanation of Positioning Terms
573
Appendix 11 Positioning Control Troubleshooting
593
Appendix 12 List of Buffer Memory Addresses
599

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Mitsubishi AD75P1-S3 User Manual (622 pages)

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