Kval 994-X Manuals

Manuals and User Guides for Kval 994-X. We have 4 Kval 994-X manuals available for free PDF download: Operation And Service Manual, Operation Manual, Service Manual, Quick Start

Kval 994-X Operation And Service Manual (188 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 10 MB

Table of Contents
5
Table
11
Chapter 1 Intro to the 994-X Door Hanging System

12
- Overview of the 994-X Door Hanging System
  12
  - Available Options
    13
  - About this Manual
    15
- Safety First
  16
  - Safety Sheet Sign-Off Sheet
    16
  - Safety Terminology of Labels
    16
  - Safety Guidelines
    16
- Lockout-Tagout Guidelines
  20
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    20
- Lockout Tagout Procedure
  21
  - Pre-Steps before Lockout Tagout
    21
  - Lockout Tagout Power
    21
  - Lockout Tagout Air Supply
    22
  - Start Maintenance
    22
  - Post Maintenance Steps
    22
- Zero-Energy to Start-Up
  23
- Getting Help from KVAL
  25
  - On-Line Help
    25
  - Product Return Procedure
    25
- How to Download the Service Application
  27
  - Download Application
    27
- Safety Sign-Off Sheet
  30
  - A Note to the Operator
    30
Chapter 2 Operation of the 994-X

34
- Operator's Tour
  34
  - Options Available
    34
  - The 994-X will
    34
  - Machine Components
    34
- Overview of Machine
  35
- Operator Controls
  36
  - Operator's Station
    36
  - Machine Control
    36
  - Door/Jamb Foot Pedal
    37
- In-Feed Section
  38
  - Door Stops
    39
  - Opt N: Weather Strip Brackets
    39
- Front Section
  40
  - Hinge Carriage
    41
  - Option: Securing Split Jambs
    43
- About the Six /Eight Shooter System
  44
  - Option K: Eight Shooter
    45
  - About the Six/Eight Shooter Controls
    46
  - About the Hopper
    47
  - Driver Assembly
    49
  - Option: Quick Change Knuckle Assembly
    50
  - About the Overhead Track
    51
  - Option V: Narrow Door Support
    52
- Back Section
  53
- Out-Feed
  57
  - Option O: Air Blow off
    58
  - Option IL: Left Hand / Right Hand Door Indicator
    58
- About the Electrical Panels
  59
  - Main Electrical Panel
    59
  - High Frequency Panel
    60
- Description of the Six Light Panel
  61
- About Sensors
  62
- Quick Start
  63
- Powering Operations for the 994-X
  65
  - How to Power up the 994-X
    65
  - Home the 994-X
    66
  - How to Power down the 994-X
    66
  - Emergency Shutdown and Recovery
    67
- Description of User Interface Screens
  68
- Menu Maps of the Operator Screens
  69
- About the Main Screen
  71
  - AR-HQ2 Option
    71
- About the Setup Screens
  75
  - About the Setup Hinges 1-4 Screens
    77
  - About the Pre-Drill Screen
    79
- About the Manual Operation Screens
  81
- About the Diagnostic Screen
  84
- Option SB: about the CNC Back Section Operator Screens
  85
Chapter 3 About Calibration

90
- Before You Calibrate
  90
- Flow Chart of Calibration
  91
- About the KVAL Calibration Routine
  92
  - Calibration Slot Drilling Specifications
    93
- Run the Calibration Routine
  94
  - Select Calibration
    94
  - Select Door Parameters
    94
  - Load the Door and Start the Cut
    94
- Check Specifications of the Front Section
  95
- Calibration of the Back Section
  105
  - Lock Location Calibration
    105
  - Fast and Slow Lock Plate Timing
    106
  - Option SB: CNC Back Section Calibration
    107
  - About the 994-X Computer
    112
  - Connections on the PLC
    112
Chapter 4 System IT Administration

112
- System IT Administration
  112
  - Backing up the Computer
    113
  - About Remote Connection to KVAL Service
    113
Chapter 5 Maintenance of the 994-X

116
- Maintenance Schedule
  116
- 300 Cycle Maintenance Steps
  118
  - Clean, Clean, Clean
    118
- 600 Cycle Maintenance Steps
  119
  - Check Air Gauges and Inspect Water Traps
    119
  - Inspect Tooling
    119
  - Lubricate Inside of Hopper
    120
  - Empty Dust Collection Units
    120
- 3,000 Cycle Maintenance Steps
  121
  - Inspect Feed Belts
    121
  - Inspect Screw Drop Tubes on Six Shooter
    121
  - Inspect All Photo Eyes
    121
  - Inspect Limit Switches
    122
  - Inspect Screw Receiver Parts
    122
  - Inspect Airlines
    123
  - Refill Lubricators
    123
  - Grease Ball Screw Bearings
    124
  - Clean Bearing Shafts
    124
- 12,000 Cycle Maintenance Steps
  125
  - Inspect Chains for Proper Tension
    125
  - Inspect Air Cylinders
    125
  - Inspect Hydraulic Lines
    125
  - Inspect Ball Rail Shafts
    126
  - Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts
    126
  - Clean Inside Hopper
    126
- 72,000 Cycle Maintenance Steps
  127
  - Inspect Nuts and Bolts
    127
  - Check Door Feeding Transition
    127
  - Electrical
    127
  - Computer Backup
    127
  - Wash Filter and Lubricator Bowls
    127
- Tool Changing Schedule
  128
- Maintenance NO-GOES
  130
- Lubrication Schedule
  131
- Lubrication Requirements
  132
- Replacing Tooling in the Front Section
  135
- Replacing Tooling in the Back Section
  140
  - Option SB (CNC Back Section)
    140
  - Changing the Bore Drill
    140
  - Changing the Bolt Drill
    141
- Collet Torque Values
  142
Chapter 6 Troubleshooting the 994-X

146
- About Motion Control
  146
  - Basic Control Circuit
    146
  - Typical Positioning Systems
    148
- Troubleshooting Basics
  151
  - Before You Adjust
    151
  - Analyze the Sub Systems
    152
- About a Typical Contactor Control
  154
  - About Contactor Troubleshooting
    155
- About Typical VFD Motor Drive Control
  156
  - About the VFD
    157
  - About VFD Troubleshooting
    158
- About a Typical Pneumatic Circuit
  159
  - Typical Pneumatic Assembly
    160
  - About the Coil (Solenoid)
    160
  - About Cylinder Operation
    161
  - How the Pneumatic System Works
    161
  - Important Notice about Adjusting Cylinder Speed
    163
  - Adjusting Cylinder Extend Speed
    164
    
    Adjusting Cylinder Retraction Speed
    164
- Using Sensors to Trouble Shoot
  165
- Location of Sensors on 994-X
  166
  - Z Axis and y Axis Front Section Sensors
    167
  - Axis Sensors Front Section
    168
- Troubleshooting Electrical Problems
  169
  - If the Power Stops During Normal Operation
    169
  - Troubleshooting with the Status Light Panel
    170
- Network System Overview
  175
  - Connections to Servo Drives
    176
  - Connections to Vfd's (High Freq Panel)
    177
- Symptoms and Possible Causes
  178

Kval 994-X Operation Manual (130 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 5 MB

Table of Contents
5
Overview of the 994-X Door Hanging System
10
Available Options
11
About this Manual
14
Safety First
15
Safety Sheet Sign-Off Sheet
15
Safety Terminology of Labels
15
Safety Guidelines
15
Lockout-Tagout Guidelines
19
Follow the P-R-O-P-E-R Lockout Rule of Thumb
19
Lockout Tagout Procedure
20
Pre-Steps before Lockout Tagout
20
Lockout Tagout Power
20
Lockout Tagout Air Supply
21
Start Maintenance
21
Post Maintenance Steps
21
Zero-Energy to Start-Up
22
Getting Help from KVAL
24
Kval Return and Warranty Policy
25
Send the Item
25
Acceptance of Return
25
Refund Turnaround Time
25
Kval Errors
25
Customer Errors
26
Shipper Errors
26
Warranty Replacement Parts
26
How to Download the Service Application
27
Download Application
27
Safety Sign-Off Sheet
30
A Note to the Operator
30
Operation of the 994-X
31
About this Chapter
32
Summary of Operation
32
The 994-X will
32
Quick Start
33
Powering Operations for the 994-X
35
How to Power up the 994-X
35
Home the 994-X
36
How to Power down the 994-X
36
Emergency Shutdown and Recovery
37
Description of User Interface Screens
38
Screen Selection Menu Map
38
Machine Feed Back
38
Controlling Access to User Screens
38
Menu Maps of the Operator Screens
39
About the Main Screen
41
About the Setup Screens
45
About the Machine Calibration Screen
45
About the Setup Hinges 1-4 Screens
47
About the Pre-Drill Screen
49
Pre Drill Setup Process
50
About the Hopper Screen (Rotary)
51
About the Manual Operation Screens
52
About the Diagnostic Screen
56
Option SB: about the CNC Back Section Operator Screens
57
Option SB: Main Menu Screen
57
Option SB: Lock Calibration Screen
58
Option SB: Manual Screen
59
Option: AR-HQ2
60
Calibration of 994-X
61
About Calibration
61
Before You Calibrate
62
Flow Chart of Calibration
63
About the KVAL Calibration Routine
64
Calibration Slot Drilling Specifications
65
Dimensions of a Calibration Cut
65
Run the Calibration Routine
66
Select Calibration
66
Select Door Parameters
66
Load the Door and Start the Cut
66
Check Specifications of the Front Section
67
Enter a Positive or Negative Number
67
General Instructions to Adjust Parameters
68
Step 1: Hinge Carriage Calibration
69
Step 2: Router Calibrations
72
Step 3: Pre-Drill Calibration
73
Step 4: (Option CH) Chisel Calibration
75
Calibration of the Back Section
77
Lock Location Calibration
77
Fast and Slow Lock Plate Timing
78
Option SB: CNC Back Section Calibration
79
Tour of the 994-X
83
Operator's Tour
83
Options Available
84
The 994-X will
84
Machine Component Terms
85
Overview of Machine
86
994-X with Standard Hoppers
86
994-X with RTS Hoppers
87
About the RTS Rotary Hopper
88
Basic Operation of the RTS
89
Operator Controls
90
Operator's Station
90
Machine Control
91
Door/Jamb Foot Pedal
92
About the In-Feed Section
93
Door Stops
94
Setting Jamb Stop and Jamb Height
94
About the Front Section
95
About the Hinge Carriage
96
Option CR: Counter Rotate Router
97
Option CH: Added Chisels
98
About the Six/Eight Shooter System
99
Option K: Eight Shooter
100
About the Six/Eight Shooter Controls
101
About the Hopper
102
Driver Assembly
104
Option: Quick Change Knuckle Assembly
105
About the Over-Head Track
106
About the Back Section
107
Front View of Rear Section
107
Back View of Rear Section
108
Option SB: Back View of Rear Section
109
Option BC: Ball Catch Motors
110
About the Out-Feed Section
111
Option O: Air Blow off
112
Option IL: Left Hand / Right Hand Door Indicator
112
About the Electrical Panels
113
Main Electrical Panel
113
High Frequency Panel
114
Description of the Six Light Panel
115
About Sensors
116
Option: Checking Screw Delivery
117
Option ND: Auto Narrow Door
118
Option N: Weather Strip Brackets
119
Option SJ: Securing Split Jambs
120
Option: Checking Screw Delivery
121
Addendum (7' 6" Door Stop)
122
Main Screen
123
Calibration Screen
123

Kval 994-X Service Manual (116 pages)

Pre-Hanging Door System, Includes Option RTS-FX

Brand: Kval | Category: Industrial Equipment | Size: 3 MB

Table of Contents
5
Chapter 1 Introduction to the 994-X System

10
- Overview of the 994-X Door Hanging System
  10
  - Available Options
    11
  - About this Manual
    14
- Safety First
  15
  - Safety Sheet Sign-Off Sheet
    15
  - Safety Terminology of Labels
    15
  - Safety Guidelines
    15
- Lockout-Tagout Guidelines
  19
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    19
- Lockout Tagout Procedure
  20
  - Pre-Steps before Lockout Tagout
    20
  - Lockout Tagout Power
    20
  - Lockout Tagout Air Supply
    21
  - Start Maintenance
    21
  - Post Maintenance Steps
    21
- Zero-Energy to Start-Up
  22
- Getting Help from KVAL
  24
  - On-Line Help
    25
  - Product Return Procedure
    25
- How to Download the Service Application
  26
  - Download Application
    26
- Safety Sign-Off Sheet
  29
  - A Note to the Operator
    29
Chapter 2 System IT Administration

32
Chapter 3 Maintenance of the 994-X

35
- Maintenance Schedule
  35
- 300 Cycle Maintenance Steps
  38
  - Clean, Clean, Clean
    38
- 600 Cycle Maintenance Steps
  39
- 3,000 Cycle Maintenance Steps
  41
  - Inspect Feed Belts
    41
  - Inspect Screw Drop Tubes on Six Shooter
    41
  - Inspect All Photo Eyes
    41
  - Inspect Limit Switches
    42
  - Inspect Screw Receiver Parts
    42
  - Inspect Airlines
    43
  - Refill Lubricators
    43
  - Grease Ball Screw Bearings
    44
  - Clean Bearing Shafts
    44
- 12,000 Cycle Maintenance Steps
  45
- 72,000 Cycle Maintenance Steps
  47
  - Inspect Nuts and Bolts
    47
  - Check Door Feeding Transition
    47
  - Electrical
    47
  - Computer Backup
    47
  - Wash Filter and Lubricator Bowls
    48
- Tool Changing Schedule
  49
- Maintenance NO-GOES
  50
- Lubrication Schedule
  51
  - Typical Lucubration Kit
    51
- Lubrication Requirements
  52
  - Pillow Block Bearing Housings
    52
  - Flange Bearing Housings
    53
  - Ball Rail Bearing
    53
  - About Taper Bearings
    54
  - Tapered Bearing Housings
    54
  - Ball Screw Nut
    55
  - Ball Screw Drive Assembly
    55
  - Pulley and Idler Shafts
    56
- Sample of Grease Locations for 994-X
  57
  - Back Section Servo Motor Assembly
    57
  - Front Section Servo Assemblies
    58
  - Cutting Head Base
    59
  - Cutting Head Tools
    60
  - Grease Location on the Frame
    61
- Description of Air Input System
  62
  - Air Input with Lubrication
    62
  - Air Line Without Lubricator
    63
- Replacing Tooling in the Front Section
  64
- Replacing Tooling in the Back Section
  71
- Collet Torque Values
  74
Chapter 4 Troubleshooting the 994-X

77
- About Motion Control
  78
  - Basic Control Circuit
    78
  - Typical Positioning Systems
    80
- Troubleshooting Basics
  83
  - Before You Adjust
    83
  - Analyze the Sub Systems
    84
- About a Typical Contactor Control
  86
  - About Contactor Troubleshooting
    87
- About Typical VFD Motor Drive Control
  88
  - About the VFD
    89
  - About VFD Troubleshooting
    90
- About a Typical Pneumatic Circuit
  91
- Valve Bank Locations
  97
  - Location of Valve Banks
    97
- Using Sensors to Trouble Shoot
  98
- Location of Sensors on 994-X
  99
  - Z Axis and y Axis Front Section Sensors
    100
  - Axis Sensors Front Section
    101
- Troubleshooting Electrical Problems
  102
  - If the Power Stops During Normal Operation
    102
  - Troubleshooting with the Status Light Panel
    103
- Network System Overview
  108
  - Connections to Servo Drives
    109
  - Connections to Vfd's (High Freq Panel)
    110
- Symptoms and Possible Causes
  111

Kval 994-X Quick Start (2 pages)

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

Kval Categories

Industrial Equipment Lifting Systems Saw Lathe Accessories

More Kval Manuals

Kval 994-X Manuals

Kval 994-X Operation And Service Manual (188 pages)

Table of Contents

Chapter 1 Intro to the 994-X Door Hanging System

Chapter 2 Operation of the 994-X

Chapter 3 About Calibration

Chapter 4 System IT Administration

Chapter 5 Maintenance of the 994-X

Chapter 6 Troubleshooting the 994-X

Kval 994-X Operation Manual (130 pages)

Table of Contents

Kval 994-X Service Manual (116 pages)

Table of Contents

Chapter 1 Introduction to the 994-X System

Chapter 2 System IT Administration

Chapter 3 Maintenance of the 994-X

Chapter 4 Troubleshooting the 994-X

Kval 994-X Quick Start (2 pages)

Related Products

Kval Categories