Kval 994-X Quick Start

Power-UP
Before Power up, ensure the work area is safe and the Main Air is
1. At the Electrical Panels, turn the power switches to ON.
2. At the Operator Station ,turn the Control Circuit Switch to
ON. (3 min Boot-up)
3. Push the Start Button.
4. At the Operator Interface, Home the machine.
Note: All Six lights will
be On. See Reverse
page for information
about the the Six light
Indicator.
Power-Down
1. At the Operator Interface, select the Shut Down System
button.
2. Wait for the Safe to Shut Down message to display, then
Push the Stop Button.
3. Turn the Control Circuit Switch to OFF.
4. At the Electrical Panel, pull down the Power Lever to the
OFF position.
Jamb Presets
1. Verify jamb backset and add the corresponding Jamb Shelf
Pin to the Jamb Shelf.
2. Verify jamb dado and rotate Jamb Stop Turret to the cor-
rect stop.
Lock 0° or 3° Settings
1. Manually set the Lock 0˚or 3˚ backset.
2. Manually set the Faceplate 0˚ or 3˚ Vertical travel.
3. Manually set the Faceplate Spindle 0˚ or 3˚ depth.
Door Machining Process
1. Perform Initial Power-Up.
ON.
2. Wait until the interface boots-up, then
press the Home Machine button.
3. At the Main Screen, choose a Preset Button to load door parameters.
(Manual Setup can also be done see Operation Documentation)
4. At the Control Bar on the middle front of the machine, turn the Door
Switch to (RH) Right Hand or (LH) Left Hand Door.
5. Turn the Feed Mode Switch to ON (Auto Feed) (Option).
6. Feed in a door. The machine will auto clamp the door.
7. Insert a jamb, aligning it firmly on all the jamb ledges and Jamb Stops.
8. While holding the jamb in place with hands in the proper position,
press the Jamb Clamp Foot Pedal to activate the jamb clamps.
Warning: Pinch Issue. Keep Hands Clear of Clamps.
9. Press Start Sequence from the control bar to start the machining
process.
Screw Shooter Process
1. Load the hinge on Screw Shooter align-
ment plate with the hinge pin towards the
top of the door.
2. Slide the Screw Shooter over and
position it into the H-Block using the
Ryertex guides.
3. Button Sequence
A. Press the Start Sequence button to
move the Screw Shooter into position
and drop the screws. The Screw Shooter
will snap into place.
B. When fully seated, press the Insert
Screw Button to apply the six screws.
C. Press Reset to raise the Screw Shooter
out of the hinge pocket.
D. Repeat steps A-C for each hinge.
E. When finished with hinges, un-
clamp the door and jamb by either
pressing the Unclamp Button on
the Screw Shooter or pressing the
Jamb Clamp Foot Pedal.
4. Return the Screw Shooter to the
park (starting) position.
→ The machine will not run if the
Screw Shooter is in the park-
ing position.
Note:
For detailed descriptions about the 994-X, see the
Operation Manual.
994 X Quick_rev3