Kval 990-HQ Manuals

Manuals and User Guides for Kval 990-HQ. We have 2 Kval 990-HQ manuals available for free PDF download: Service Manual, Operation Manual

Kval 990-HQ Service Manual (112 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 3 MB

Table of Contents
5
Chapter 1 At a Glance

10
- Overview of the 990-HQ Door Hanging System
  11
- About this Manual
  13
- Safety First
  14
  - Safety Sheet Sign-Off Sheet
    14
  - Safety Terminology of Labels
    14
  - Safety Guidelines
    14
- Lockout-Tagout Guidelines
  18
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    18
- Lockout Tagout Procedure
  19
  - Pre-Steps before Lockout Tagout
    19
  - Lockout Tagout Power
    19
  - Lockout Tagout Air Supply
    20
  - Start Maintenance
    20
  - Post Maintenance Steps
    20
- Zero-Energy to Start-Up
  21
- Getting Help from KVAL
  23
  - On-Line Help
    23
  - Product Return Procedure
    23
- How to Download the Service Application
  25
  - Download Application
    25
- Safety Sign-Off Sheet
  28
  - A Note to the Operator
    28
Chapter 2 System IT Administration

31
- About the 990-HQ Computer
  31
- Connections on the PLC
  31
- Backing up the Computer
  32
- About Remote Connection to KVAL Service
  32
- Network System Overview
  33
  - Connections to Servo Drives
    34
  - High Frequency Panel Node Connections
    35
  - Frame Node Connections
    36
  - Back Section Node
    36
  - Screw Driver Nodes 1-3
    37
Chapter 3 Maintenance of the 990-HQ

40
- Maintenance Schedule
  40
- 300 Cycle Maintenance Steps
  42
  - Clean, Clean, Clean
    42
- 600 Cycle Maintenance Steps
  43
- 3,000 Cycle Maintenance Steps
  45
  - Inspect Feed Belts
    45
  - Inspect Screw Drop Tubes on Six Shooter
    45
  - Inspect All Photo Eyes
    45
  - Inspect Limit Switches
    46
  - Inspect Screw Receiver Parts
    46
  - Inspect Airlines
    47
  - Refill Lubricators
    47
  - Grease Ball Screw Bearings
    48
  - Clean Bearing Shafts
    48
- 12,000 Cycle Maintenance Steps
  49
- 72,000 Cycle Maintenance Steps
  51
  - Inspect Nuts and Bolts
    51
  - Check Door Feeding Transition
    51
  - Electrical
    51
  - Computer Backup
    51
  - Wash Filter and Lubricator Bowls
    52
- Tool Changing Schedule
  53
- Maintenance NO-GOES
  54
- Lubrication Schedule
  55
  - Typical Lucubration Kit
    55
- Lubrication Requirements
  56
  - Pillow Block Bearing Housings
    56
  - Flange Bearing Housings
    57
  - Ball Rail Bearing
    57
  - About Taper Bearings
    58
  - Tapered Bearing Housings
    58
  - Ball Screw Nut
    59
  - Ball Screw Drive Assembly
    59
  - Pulley and Idler Shafts
    60
- Lubrication Points on the 990-HQ
  61
- Servo Motor Drive Assembly Locations
  66
  - Back Section Servo Motor Assembly
    66
  - Front Section Servo Assemblies
    66
- Description of Air Input System
  68
  - Air Input with Lubrication
    68
  - Air Line Without Lubricator
    69
- Replacing Tooling in the Front Section
  70
- Replacing Tooling in the Back Section
  75
  - Changing the Bore Drill
    76
  - Changing the Bolt Drill
    77
- Collet Torque Values
  78
Appendix: Conversion Chart

80
Chapter 4 Trouble Shooting of the 990-HQ

83

Kval 990-HQ Operation Manual (92 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 8 MB

Table of Contents
5
Chapter 1 At a Glance

9
- About this Manual
  10
- Safety First
  13
  - Safety Sheet Sign-Off Sheet
    13
  - Safety Terminology of Labels
    13
  - Safety Guidelines
    13
- Lockout-Tagout Guidelines
  17
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    17
- Lockout Tagout Procedure
  18
  - Pre-Steps before Lockout Tagout
    18
  - Lockout Tagout Power
    18
  - Lockout Tagout Air Supply
    19
  - Start Maintenance
    19
  - Post Maintenance Steps
    19
- Zero-Energy to Start-Up
  20
- Getting Help from KVAL
  22
  - On-Line Help
    22
  - Product Return Procedure
    22
- How to Download the Service Application
  24
  - Download Application
    24
- Safety Sign-Off Sheet
  27
  - A Note to the Operator
    27
Chapter 2 Operation of the 990-HQ

30
- The 990-HQ Process Summary
  30
  - Machine Orientation
    30
  - Typical Production Line Layout
    30
- Top View of Machine
  31
- About the Operator Station and Front Section Controls
  32
- About the In-Feed Section
  35
- About the Front Section
  36
  - About the Hinge Heads
    37
- About the Eight Shooter System
  38
  - About the Hopper
    38
  - Hopper Process
    39
  - About the 8 Shooter Assembly
    41
  - About the Driver Assembly
    42
- About the Back Section
  43
  - Front and Rear Views of the Back Section
    44
- About the Out-Feed
  45
- About the Electrical Panels
  46
  - Electrical Panel Option: Servo Box 2
    47
- Description of the Six Light Panel
  48
- Machine Start Summary
  49
  - If Processing a Fourth Hinge
    51
- Powering Operations for the 990-HQ
  52
  - How to Power up the 990-HQ
    52
  - Home the 990-HQ
    53
  - How to Power down the 990-HQ
    53
- Safety Controls
  54
- Summary of the Interface
  56
  - Machine Control and Calibration Screens
    56
- Machine Feed Back
  58
  - Controlling Access to User Screens
    58
- Main Screen
  59
  - Main Screen Descriptions
    59
- Manual Operation
  64
  - Manual Jog Screen
    64
- About Calibration
  68
  - Before You Calibrate
    68
  - Flow Chart of Calibration
    69
- About the Entering Data into the Setup Screens
  70
  - How to Enter Calibration Data
    70
  - Enter a Positive or Negative Number
    71
- Servo Motor Drive Assembly Locations
  72
- Setup Screen
  73
  - Main Calibration Screen Descriptions
    73
- Setup Hinges 1-3 Screens
  77
  - Calibration Slot
    77
  - Dimensions of a Calibration Cut
    77
  - Screen Details
    78
- Chisel Calibration
  82
- About the Pre-Drill Screen
  83
  - Entering Pre-Drill Pattern Data
    83
  - Example of Data Input
    84
- Diagnostic Screen
  85
- Status of I/O and E-Stops Screen
  86
Appendix: Machine Component Terms

88

Kval Categories

Industrial Equipment Lifting Systems Saw Lathe Control Systems

More Kval Manuals

Kval 990-HQ Manuals

Kval 990-HQ Service Manual (112 pages)

Table of Contents

Chapter 1 At a Glance

Chapter 2 System IT Administration

Chapter 3 Maintenance of the 990-HQ

Appendix: Conversion Chart

Chapter 4 Trouble Shooting of the 990-HQ

Kval 990-HQ Operation Manual (92 pages)

Table of Contents

Chapter 1 At a Glance

Chapter 2 Operation of the 990-HQ

Appendix: Machine Component Terms

Related Products

Kval Categories