Kval 960-3 Manuals

Manuals and User Guides for Kval 960-3. We have 2 Kval 960-3 manuals available for free PDF download: Operation And Service Manual

Kval 960-3 Operation And Service Manual (68 pages)

Strike Jamb Router

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

Table of Contents
5
Chapter 1 At a Glance

9
- Introduction to the 960-3
  9
- Options
  10
- Overview of the 960-3
  10
- About this Manual
  12
- Safety First
  13
- Safety Guidelines
  13
- Safety Sheet Sign-Off Sheet
  13
- Safety Terminology of Labels
  13
- Follow the P-R-O-P-E-R Lockout Rule of Thumb
  17
- Lockout-Tagout Guidelines
  17
- Lockout Tagout Power
  18
- Lockout Tagout Procedure
  18
- Pre-Steps before Lockout Tagout
  18
- Lockout Tagout Air Supply
  19
- Post Maintenance Steps
  19
- Start Maintenance
  19
- Zero-Energy to Start-Up
  20
- Getting Help from KVAL
  22
- Acceptance of Return
  23
- Kval Errors
  23
- KVAL Return and Warranty Policy
  23
- Refund Turnaround Time
  23
- Send the Item
  23
- Customer Errors
  24
- Shipper Errors
  24
- Warranty Replacement Parts
  24
- A Note to the Operator
  26
- Safety Sign-Off Sheet
  26
- Operation of the 960-3
  27
- About the 960-3
  28
- Face Plate Types
  28
- Controls (Option E and H2: T Strike and Sensor Index)
  29
- Controls (Standard)
  29
- Summary of the Controls on the Machine
  29
- Foot Pedal
  30
- Start Sequence Sensors
  30
- How to Power up the Machine
  31
- Initial Powering Operations for the 960-3 Line
  31
- Power up
  32
- Process the Jamb
  32
- Set the Thickness
  32
- Set-Up 960-3 (Mechanical))
  32
- Steps to Process a Jamb
  32
- Rotary Turret System
  34
- Setting the Backset
  34
- Pin Length and Backset Correlation
  35
- Pin System
  35
- Setting the Strike Width
  36
- Set the Strike Depth (Option)
  37
- Set the Strike Location
  38
- Setting the Index Stops
  38
- 960-3 (Option A: Split Jamb Stapler)
  40
- 960-3 Sensor Index (Option DH: Machine Logic)
  41
- Process to Run the Sensor Index
  41
- 960-3 Call-Outs
  42
- Tour of the Machine
  42
- Cutter Head Call-Outs
  43
- About the Electrical Panel
  44
- Description of the Light Tower
  45
- Daily, Monthly, Six Month Maintenance
  48
- Maintenance Schedule
  48
- Maintenance NO-GOES
  50
- Lubrication Schedule
  51
- Typical Lucubration Kit
  51
- Lubrication Requirements
  52
- Pillow Block Bearing Housings
  52
- Ball Rail Bearing
  53
- Flange Bearing Housings
  53
- Sample of Grease Locations for 960-3
  54
- Air Input with Lubrication
  55
- Description of Air Input System
  55
- Air Line Without Lubricator
  56
- Changing the Bit on 960-3 High Frequency Motor
  57
- Initial Cut on New Chip out Block
  61
Appendix: Router Collet Assembly Basics

62
- Checking Collet Assembly
  62
Appendix: Collet Torque Values

63

Kval 960-3 Operation And Service Manual (68 pages)

Strike Jamb Router With Shifting Cutter Head

Brand: Kval | Category: Industrial Equipment | Size: 1 MB

Table of Contents
5
Chapter 1 At a Glance

8
- Introduction to the 960-3
  8
- Overview of the 960-3
  9
  - Available Options
    9
  - About this Manual
    11
  - Safety First
    12
    
    Safety Sheet Sign-Off Sheet
    12
    
    Safety Terminology of Labels
    12
    
    Safety Guidelines
    12
  - Lockout-Tagout Guidelines
    16
    
    Follow the P-R-O-P-E-R Lockout Rule of Thumb
    16
  - Lockout Tagout Procedure
    17
    
    Pre-Steps before Lockout Tagout
    17
    
    Lockout Tagout Power
    17
    
    Lockout Tagout Air Supply
    18
    
    Start Maintenance
    18
    
    Post Maintenance Steps
    18
  - Anchoringthe Machine to the Floor
    19
    
    Standard Anchoring Instructions
    19
  - Zero-Energy to Start-Up
    21
  - Getting Help from KVAL
    23
  - KVAL Return and Warranty Policy
    24
    
    Send the Item
    24
    
    Acceptance of Return
    24
    
    Refund Turnaround Time
    24
    
    Kval Errors
    24
    
    Customer Errors
    25
    
    Shipper Errors
    25
    
    Warranty Replacement Parts
    25
  - Safety Sign-Off Sheet
    27
    
    A Note to the Operator
    27
Chapter 2 Operation of the 960-3

29
- About the 960-3
  30
  - Face Plate Types
    30
- Preset the 960-3
  31
- Process the Jamb
  32
- Initial Powering Operations for the 960-3 Line
  33
  - How to Power up the Machine
    33
  - How to Power down the Machine
    33
- Presets for the 960-3
  34
  - Set the Thickness
    34
  - Set the Backset
    34
  - Set the Strike Depth
    35
  - Set the Strike Location
    36
  - Setting the Index Stops
    36
- Tour of the Machine
  38
- About the Shifting Cutter Head
  39
- Summary of the Controls on the Machine
  40
  - Foot Pedal
    40
  - Controls (Standard)
    40
- About the Strike Controls
  41
- About the Electrical Panel
  44
- Description of the Light Tower
  45
Chapter 3 Maintenance of KVAL Machinery

48
- Maintenance Schedule
  48
  - Daily, Monthly, Six Month Maintenance
    48
- Maintenance NO-GOES
  50
- Lubrication Schedule
  51
  - Typical Lucubration Kit
    51
- Lubrication Requirements
  52
  - Pillow Block Bearing Housings
    52
  - Flange Bearing Housings
    53
  - Ball Rail Bearing
    53
- Sample of Grease Locations for 960-3
  54
- Description of Air Input System
  55
  - Air Input with Lubrication
    55
  - Air Line Without Lubricator
    56
- Initial Cut on New Chip out Block
  61
Appendix: Router Collet Assembly Basics

62
- Checking Collet Assembly
  62
Appendix: Collet Torque Values

63

Kval Categories

Industrial Equipment Lifting Systems Saw Lathe Accessories

More Kval Manuals

Kval 960-3 Manuals

Kval 960-3 Operation And Service Manual (68 pages)

Table of Contents

Chapter 1 At a Glance

Appendix: Router Collet Assembly Basics

Appendix: Collet Torque Values

Kval 960-3 Operation And Service Manual (68 pages)

Table of Contents

Chapter 1 At a Glance

Chapter 2 Operation of the 960-3

Chapter 3 Maintenance of KVAL Machinery

Appendix: Router Collet Assembly Basics

Appendix: Collet Torque Values

Related Products

Kval Categories