Kval 965X Manuals

Manuals and User Guides for Kval 965X. We have 3 Kval 965X manuals available for free PDF download: Operation Manual, Service Manual, Quick Start

Kval 965X Operation Manual (104 pages)

Jamb Machining System

Brand: Kval | Category: Industrial Equipment | Size: 8 MB

Table of Contents
5
Overview of the 965X System

10
- About this Manual
  12
Safety First

14
- Safety Sheet Sign-Off Sheet
  14
- Safety Terminology of Labels
  14
- Safety Guidelines
  14
Lockout-Tagout Guidelines

18
- Follow the P-R-O-P-E-R Lockout Rule of Thumb
  18
Lockout Tagout Procedure

19
- Pre-Steps before Lockout Tagout
  19
- Lockout Tagout Power
  19
- Lockout Tagout Air Supply
  20
- Start Maintenance
  20
- Post Maintenance Steps
  20
Zero-Energy to Start-Up

21
Getting Help from KVAL

23
KVAL Return and Warranty Policy

24
- Send the Item
  24
- Acceptance of Return
  24
- Refund Turnaround Time
  24
- Kval Errors
  24
- Customer Errors
  25
- Shipper Errors
  25
- Warranty Replacement Parts
  25
How to Download the Service Application

26
- On-Line Help
  26
- Download Application
  26
Safety Sign-Off Sheet

30
- A Note to the Operator
  30
About the 965X

31
- Shape and Special Cut Highlights
  32
- Jamb Data Properties
  33
- 965X Jamb Basics
  34
Summary of Machining a Jamb

35
Powering Operations for the 965X

40
- How to Power up the 965X
  40
- Home the 965X
  41
- How to Power down
  41
- About Emergency Stops
  42
- To Resume Normal Operation after an E-Stop
  42
- Other Safety Controls
  42
- About the Computer Setting
  42
About Machine Status Feedback

43
About the 965X Interface Screens

44
- Screen Tabs
  44
About the Main Control Screen

45
Machine Controls Section

46
Job Parameters and Task Section

51
- About the Top Bar
  52
- Jamb Specs
  52
- Current Group
  52
- Status Message
  52
- About the Tasks Screen
  53
- Task Display to Jamb Cut Example
  53
- About the Task Box
  54
- Fractional Display or Decimal Display
  54
- About the Cut Icons
  55
- About the Process Box
  55
- About the Skip Cut Check Box
  55
- How to Change the Jamb Reference Display
  56
- About Rollover Parameter Information
  56
- About Timers
  57
About the Manual Servo Control Screen

58
- Manual Axis Head Movement Direction
  58
About the Tool Config Tabs

59
About the Tool Path Preview Test Screen

62
- About Viewing G-Code
  63
About the Status Screen

64
About the Log Screen

65
Description of the Light Tower

66
About Calibration

68
- About the Calibration Menus and the Calibration Reference Cut
  68
- Before You Calibrate
  68
About the Calibration Tabs

69
- Access to the Calibration Adjustments
  69
- Unlock the Calibration (Option)
  70
Enter a Positive or Negative Number

71
How to Enter Calibration Data

72
- About the Calibration Box
  72
- About Restore Points
  73
About the 965X Calibration Screen

74
- 965X Calibration Screen
  74
- Calibration Selections
  74
About Calibration Sequence

75
Step 1: Check the Carriage Location

76
- Procedure
  76
Step 2: Calibrate the Stops

77
- Procedure to Calibrate the Stops
  77
Step 3: Calibrate the Tools

78
- Tool Locations
  78
- Calibration Reference Cut
  79
- Process to Calibrate the Tools
  79
- Router Calibration Reference Cut
  80
- Sample Calibration Cut
  81
- Predrill
  82
- Sample Calibration Chisels Cut
  83
Routers: How to Isolate and Calibrate a Specific Router

84
- Example of a Calibration Cut
  85
Front View of the 965X

88
Operator's Station and Controls on the 965X

89
- Operator's Station
  89
- Front Section Controls
  90
- User Interface
  90
- Foot Pedal Control
  91
Assemblies on the Carriage Head

92
- Tool Set in the Carriage Head
  92
- Carriage Head Rear View
  93
- Servo Axis Direction
  93
965X Jamb Clamps

94
- Jamb Clamp Assembly Detail
  94
Jamb Support Blocks on the Vertical Jamb Clamp

95
About Sensors

97
- Sensor Locations on Machine
  97
- Frame Sensors
  97
- Carriage Head Sensors
  98
Location of Servo Motors and Valve Bank Locations

99
- Servo Motor Locations
  99
- Valve Bank Locations
  99
About the Electrical Panels

100
- 965X Main E-Panel
  100
About Nodes

101
- Typical Block Diagram of Network Connections
  101
- Graphical Sample of Node Connections and Power Distribution
  102

Kval 965X Service Manual (96 pages)

Jamb Machining System

Brand: Kval | Category: Industrial Equipment | Size: 7 MB

Table of Contents
5
Chapter 1 At a Glance

9
- Overview of the 956X System
  10
  - About this Manual
    12
- Safety First
  14
  - Safety Sheet Sign-Off Sheet
    14
  - Safety Terminology of Labels
    14
  - Safety Guidelines
    14
- Lockout-Tagout Guidelines
  18
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    18
- Lockout Tagout Procedure
  19
  - Pre-Steps before Lockout Tagout
    19
  - Lockout Tagout Power
    19
  - Lockout Tagout Air Supply
    20
  - Start Maintenance
    20
  - Post Maintenance Steps
    20
- Zero-Energy to Start-Up
  21
- Getting Help from KVAL
  23
  - On-Line Help
    24
- How to Download the Service Application
  25
  - Download Application
    25
- Safety Sign-Off Sheet
  28
  - A Note to the Operator
    28
Chapter 2 System IT Administration

29
- System IT Administration
  29
  - Connections on the PLC
    29
Chapter 3 Maintenance of the 965X

32
- Maintenance Schedule
  32
- 300 Cycle Maintenance Steps
  34
  - Clean, Clean, Clean
    34
- 600 Cycle Maintenance Steps
  35
- 3,000 Cycle Maintenance Steps
  37
- 72,000 Cycle Maintenance Steps
  40
  - Inspect Nuts and Bolts
    40
  - Electrical
    40
  - Computer Backup
    40
  - Wash Filter and Lubricator Bowls
    40
- Maintenance NO-GOES
  41
- Lubrication Schedule
  42
  - Typical Lucubration Kit
    42
- Lubrication Requirements
  43
  - Pillow Block Bearing Housings
    43
  - Flange Bearing Housings
    44
  - Ball Rail Bearing
    44
  - About Taper Bearings
    45
  - Tapered Bearing Housings
    45
  - Ball Screw Nut
    46
  - Ball Screw Drive Assembly
    46
- How to Prepare the 965X for Greasing
  47
  - Cutter Head Location after Park
    47
- Grease Locations for the 965X
  48
- Description of Air Input System
  52
  - Air Input with Lubrication
    52
  - Air Line Without Lubricator
    53
- Identifying 965X Tools
  54
- About the Tool Kit
  55
- How to Access to Bit Assemblies
  56
- Remove and Replace the Router or Pre-Drill Bits
  57
- Check or Update Tool Configuration
  59
- About Chisels
  60
  - Chisel Orientation on Machine
    60
  - Changing Chisels on a Machine
    60
- Replacing the Self Lubricator
  62
  - Replace the Lubricator Well
    62
  - Process to Change an Auto-Lubricator
    63
- Collet Torque Values
  64
Chapter 4 Troubleshooting the 965X Line

68
- Get Live Technical Help
  68
- Troubleshooting Basics
  69
  - Before You Adjust
    69
  - Analyze the Sub Systems
    71
- About Motion Control
  72
  - Sequencing
    72
  - Point to Point
    72
  - Incremental
    72
- Basic Control Circuit
  73
- About a Typical Contactor Control
  74
  - About Contactor Troubleshooting
    75
- About Typical VFD Motor Drive Control
  76
  - About the VFD
    77
  - About VFD Troubleshooting
    78
- About a Typical Pneumatic Circuit
  79
- Valve Bank Locations
  85
  - Location of Valve Banks on the 965X
    85
- Network System Overview
  86
  - Connections to Servo Drives
    86
  - 965X Servo Motor Locations
    87
- About Switches and Sensors
  88
  - Using Sensors to Trouble Shoot
    89
  - Sensor Locations on Machine
    89
  - Frame Sensors
    89
  - Cutter Head Sensors
    90
- Troubleshooting Electrical Problems
  91
  - If the Power Stops During Normal Operation
    91
- Description of the Light Tower
  93

Kval 965X Quick Start (2 pages)

Brand: Kval | Category: Control Systems | Size: 3 MB

Kval Categories

Industrial Equipment Lifting Systems Saw Lathe Accessories

More Kval Manuals

Kval 965X Manuals

Kval 965X Operation Manual (104 pages)

Table of Contents

Overview of the 965X System

Safety First

Lockout-Tagout Guidelines

Lockout Tagout Procedure

Zero-Energy to Start-Up

Getting Help from KVAL

KVAL Return and Warranty Policy

How to Download the Service Application

Safety Sign-Off Sheet

About the 965X

Summary of Machining a Jamb

Powering Operations for the 965X

About Machine Status Feedback

About the 965X Interface Screens

About the Main Control Screen

Machine Controls Section

Job Parameters and Task Section

About the Manual Servo Control Screen

About the Tool Config Tabs

About the Tool Path Preview Test Screen

About the Status Screen

About the Log Screen

Description of the Light Tower

About Calibration

About the Calibration Tabs

Enter a Positive or Negative Number

How to Enter Calibration Data

About the 965X Calibration Screen

About Calibration Sequence

Step 1: Check the Carriage Location

Step 2: Calibrate the Stops

Step 3: Calibrate the Tools

Routers: How to Isolate and Calibrate a Specific Router

Front View of the 965X

Operator's Station and Controls on the 965X

Assemblies on the Carriage Head

965X Jamb Clamps

Jamb Support Blocks on the Vertical Jamb Clamp

About Sensors

Location of Servo Motors and Valve Bank Locations

About the Electrical Panels

About Nodes

Kval 965X Service Manual (96 pages)

Table of Contents

Chapter 1 At a Glance

Chapter 2 System IT Administration

Chapter 3 Maintenance of the 965X

Chapter 4 Troubleshooting the 965X Line

Kval 965X Quick Start (2 pages)

Table of Contents

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