Kval 995-H Manuals

Kval 995-H Manuals

Manuals and User Guides for Kval 995-H. We have 1 Kval 995-H manual available for free PDF download: Operation And Service Manual

Kval 995-H Operation And Service Manual

Kval 995-H Operation And Service Manual (148 pages)

Brand: Kval | Category: Industrial Equipment | Size: 10 MB

Table of Contents

Table of Contents
5
Chapter 1 At a Glance

11
- Overview of the
  12
- Specifications
  12
- Options Available
  12
- About this Manual
  13
- Safety First
  14
- Safety Sheet Sign-Off Sheet
  14
- Safety Terminology of Labels
  14
- Safety Guidelines
  14
- Lockout-Tagout Guidelines
  18
- Follow the P-R-O-P-E-R Lockout Rule of Thumb
  18
- Lockout Tagout Procedure
  19
- Steps before Lockout Tagout
  19
- Lockout Tagout Power
  19
- Lockout Tagout Air Supply
  20
- Start Maintenance
  20
- Post Maintenance Steps
  20
- Zero-Energy to Start-Up
  21
- Getting Help from KVAL
  23
- KVAL Return and Warranty Policy
  24
- Send the Item
  24
- Acceptance of Return
  24
- Refund Turnaround Time
  24
- Kval Errors
  24
- Customer Errors
  25
- Shipper Errors
  25
- Warranty Replacement Parts
  25
- How to Download the Service Application
  26
- Download Application
  26
- Safety Sign-Off Sheet
  29
- A Note to the Operator
  29
- Operator's Tour
  32
- The 995-H Process Summary
  32
- Machine Components
  32
- Top View of Machine
  33
- Front Section
  34
- Operator Station
  35
- About the Foot Pedal
  35
- About the Safety Curtain
  36
- About the Three Shooter and Hinge Carriage
  37
- Hinge Carriage
  38
- Option Counter Rotate Router
  38
- Standard Tool Set
  39
- Three Shooter System
  40
- About the Hopper
  40
- About the Jamb Screw Delivery
  42
- Driver Assembly
  44
- About the Electrical Panels
  45
- Description of the Six Light Panel
  46
- About Switches and Sensors
  47
- Quick Start
  48
- Powering Operations for the 995-H
  50
- How to Power up the 995-H
  50
- Home the 995-H
  51
- How to Power down the 995-H
  51
- Emergency Shutdown and Recovery
  52
- To Resume Normal Operation after an E-Stop
  52
- Screen Selection Menu Map
  53
- Description of User Interface Screens
  55
- Machine Feed Back
  55
- Controlling Access to Setup Screens
  55
- Main Screen
  56
- Main Screen Descriptions
  56
- Manual Operation
  60
- Manual Jog Screen
  60
- About the Calibration
  63
- How to Enter Calibration Data
  63
- Enter a Positive or Negative Number
  64
- Setup Hinges 1-3 Screens
  65
- About the Pre-Drill Screen
  69
- Entering Pre-Drill Pattern Data
  69
- Diagnostic Screen
  72
- About the 995-H Computer
  76
- Connections on the PLC
  76
- Backing up the Computer
  77
- About Remote Connection to KVAL Service
  77
Chapter 4 Maintenance of 995-H

79
- Maintenance Schedule
  80
- 300 Cycle Maintenance Steps
  82
- Clean, Clean, Clean
  82
- 600 Cycle Maintenance Steps
  83
- Check Air Gauges and Inspect Water Traps
  83
- Inspect Tooling
  83
- Lubricate Inside of Hopper
  84
- Empty Dust Collection Units
  84
- 3,000 Cycle Maintenance Steps
  85
- Inspect Screw Drop Tubes on Six Shooter
  85
- Inspect All Photo Eyes
  85
- Inspect Limit Switches
  85
- Inspect Screw Receiver Parts
  86
- Inspect Airlines
  87
- Refill Lubricators
  87
- Grease Ball Screw Bearings
  88
- Clean Bearing Shafts
  88
- 12,000 Cycle Maintenance Steps
  89
- Inspect Air Cylinders
  89
- Inspect Hydraulic Lines
  89
- Inspect Ball Rail Shafts
  89
- Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts
  89
- Clean Inside Hopper
  90
- 72,000 Cycle Maintenance Steps
  91
- Inspect Nuts and Bolts
  91
- Electrical
  91
- Computer Backup
  91
- Wash Filter and Lubricator Bowls
  91
- Tool Changing Schedule
  92
- Maintenance NO-GOES
  94
- Lubrication Schedule
  95
- Typical Lucubration Kit
  95
- Lubrication Requirements
  96
- Pillow Block Bearing Housings
  96
- Flange Bearing Housings
  97
- Ball Rail Bearing
  97
- About Taper Bearings
  98
- Tapered Bearing Housings
  98
- Ball Screw Nut
  99
- Ball Screw Drive Assembly
  99
- Grease Locations for the 995-H
  100
- Locations of Carriage Head Bearings
  100
- Locations of Bearings on the Tool Box
  101
- Locations of Bearings for each Tool
  102
- Standard Tool Set
  103
- Locations of Bearings on the Screw Driver Assembly
  104
- Description of Air Input System
  106
- Air Input with Lubrication
  106
- Air Line Without Lubricator
  107
- Replacing Tooling in the Front Section
  108
- Tool Locations in the 995-H Carriage Head
  108
- How to Access to Bit Assemblies
  109
- Remove and Replace the Router or Pre-Drill Bits (Point to Point)
  109
- Remove and Replace the Screwdriver Bits
  111
- Changing Chisels on a Machine
  114
- Collet Torque Values
  115
- About Motion Control
  118
- Basic Control Circuit
  118
- Troubleshooting Basics
  120
- Before You Adjust
  120
- Analyze the Sub Systems
  120
- About a Typical Contactor Control
  122
- About Contactor Troubleshooting
  123
- About Typical VFD Motor Drive Control
  124
- About the VFD
  125
- About VFD Troubleshooting
  126
- About a Typical Pneumatic Circuit
  127
- Typical Pneumatic Assembly
  128
- About the Coil (Solenoid)
  128
- About Cylinder Operation
  129
- How the Pneumatic System Works
  129
- Important Notice about Adjusting Cylinder Speed
  131
- Adjusting Cylinder Extend Speed
  132
- Adjusting Cylinder Retraction Speed
  132
- Using Sensors to Trouble Shoot
  133
- Troubleshooting Electrical Problems
  134
- If the Power Stops During Normal Operation
  134
- Troubleshooting with the Status Light Panel
  136
- Network System Overview
  140
- Connections to Servo Drives
  140
- Symptoms and Possible Causes
  141

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