kval 990-H Manuals

Manuals and User Guides for kval 990-H. We have 4 kval 990-H manuals available for free PDF download: Service Manual, Operation Manual

Kval 990-H Service Manual (104 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 4 MB

Table of Contents
5
Chapter 1 At a Glance

9
- Overview of the 990-H Door Hanging System
  10
  - Operation
    10
  - Features
    10
  - Options and Specials Available
    12
  - About this Manual
    13
- Safety First
  14
  - Safety Sheet Sign-Off Sheet
    14
  - Safety Terminology of Labels
    14
  - Safety Guidelines
    14
- Lockout-Tagout Guidelines
  18
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    18
- Lockout Tagout Procedure
  19
  - Pre-Steps before Lockout Tagout
    19
  - Lockout Tagout Power
    19
  - Lockout Tagout Air Supply
    20
  - Start Maintenance
    20
  - Post Maintenance Steps
    20
- Zero-Energy to Start-Up
  21
- Getting Help from KVAL
  23
  - On-Line Help
    23
  - Product Return Procedure
    23
- How to Download the Service Application
  25
  - Download Application
    25
- Safety Sign-Off Sheet
  28
  - A Note to the Operator
    28
Chapter 2 System IT Administration

31
- About the 990-H Computer
  31
- Connections on the PLC
  31
- Backing up the Computer
  32
- About Remote Connection to KVAL Service
  32
- Network System Overview
  33
  - Connections to Servo Drives
    34
  - High Frequency Panel Node Connections
    35
  - Frame Node Connections
    36
  - Back Section Node
    36
  - Screw Driver Nodes 1-3
    37
Chapter 3 Maintenance of the 990-H

40
- Maintenance Schedule
  40
- 300 Cycle Maintenance Steps
  42
  - Clean, Clean, Clean
    42
- 600 Cycle Maintenance Steps
  43
- 3,000 Cycle Maintenance Steps
  45
  - Inspect Feed Belts
    45
  - Inspect Screw Drop Tubes on Six Shooter
    45
  - Inspect All Photo Eyes
    45
  - Inspect Limit Switches
    46
  - Inspect Screw Receiver Parts
    46
  - Inspect Airlines
    47
  - Refill Lubricators
    47
  - Grease Ball Screw Bearings
    48
  - Clean Bearing Shafts
    48
- 12,000 Cycle Maintenance Steps
  49
- 72,000 Cycle Maintenance Steps
  51
  - Inspect Nuts and Bolts
    51
  - Check Door Feeding Transition
    51
  - Electrical
    51
  - Computer Backup
    51
  - Wash Filter and Lubricator Bowls
    51
- Tool Changing Schedule
  52
- Maintenance NO-GOES
  54
- Lubrication Schedule
  56
- Lubrication Requirements
  57
- Lubrication Points on the 990-H
  60
  - Feed System Lube Points
    60
  - Screw Driver Lube Points
    61
  - Back Section Lube Points
    62
  - Head Lube Points
    63
- Replacing Bits
  64
- Replacing Tooling in the Front Section
  64
- Replacing Tooling in the Back Section
  69
  - Changing the Bore Drill
    69
  - Changing the Bolt Drill
    70
- Collet Torque Values
  71
  - Types of Torque Tool Heads
    71
Chapter 4 Trouble Shooting of the 990-H

74

Kval 990-H Operation Manual (88 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 5 MB

Table of Contents
5
Chapter 1 At a Glance

9
- Overview of the 990-H Door Hanging System
  10
  - Operation
    10
  - Features
    10
  - Options and Specials Available
    12
  - About this Manual
    13
- Safety First
  14
  - Safety Sheet Sign-Off Sheet
    14
  - Safety Terminology of Labels
    14
  - Safety Guidelines
    14
- Lockout-Tagout Guidelines
  18
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    18
- Lockout Tagout Procedure
  19
  - Pre-Steps before Lockout Tagout
    19
  - Lockout Tagout Power
    19
  - Lockout Tagout Air Supply
    20
  - Start Maintenance
    20
  - Post Maintenance Steps
    20
- Zero-Energy to Start-Up
  21
- Getting Help from KVAL
  23
  - On-Line Help
    23
  - Product Return Procedure
    23
- How to Download the Service Application
  25
  - Download Application
    25
- Safety Sign-Off Sheet
  28
  - A Note to the Operator
    28
Chapter 2 Operation of the 990-H

31
- The 990-H Process Summary
  31
  - Machine Orientation
    31
  - Typical Production Line Layout
    31
- Machine Components
  32
- Top View of Machine
  33
- About the Operator Station and Front Section Controls
  34
- About the In-Feed Section
  37
- About the Front Section
  38
  - About the Hinge Heads
    39
- About the Six Shooter System
  40
  - About the Hopper
    40
  - About the Six Shooter Assembly
    43
  - About the Driver Assembly
    44
- About the Back Section
  45
  - Front and Rear Views of the Back Section
    46
- About the Out-Feed
  47
- About the Electrical Panels
  48
  - Electrical Panel Option: Servo Box 2
    49
- Description of the Six Light Panel
  50
- Machine Start Summary
  51
- Powering Operations for the 990-H
  54
  - How to Power up the 990-H
    54
  - Home the 990-H
    55
  - How to Power down the 990-H
    55
- Safety Controls
  56
- Summary of the Interface
  58
  - Machine Control and Calibration Screens
    58
- Machine Feed Back
  60
  - Controlling Access to User Screens
    60
- Main Screen
  61
  - Main Screen Descriptions
    61
- Manual Operation
  65
  - Manual Jog Screen
    65
- About the Entering Data into the Setup Screens
  69
  - How to Enter Calibration Data
    69
  - Enter a Positive or Negative Number
    70
- Setup Screen
  71
  - Main Calibration Screen Descriptions
    71
- Setup Hinges 1-3 Screens
  74
- About the Pre-Drill Screen
  78
  - Entering Pre-Drill Pattern Data
    78
  - Example of Data Input
    79
- Diagnostic Screen
  80
- Status of I/O and E-Stops Screen
  81

Kval 990-H Operation Manual (80 pages)

Pre-Hanging Door System

Brand: Kval | Category: Industrial Equipment | Size: 6 MB

Table of Contents
5
Chapter 1 At a Glance

7
Chapter 2 Operation of the 990-H

23
- Operator's Tour
  24
  - 990-H Machine Tour
    25
  - About the 990-H
    25
  - About the Electrical Panels
    30
  - Description of the Six Light Panel
    31
  - About Sensors
    32
- Quick Start
  33
- Powering Operations for the 990-H
  35
  - How to Power up the 990-H
    35
  - Home the 990-H
    36
  - How to Power down the 990-H
    36
  - Emergency Shutdown and Recovery
    37
  - To Resume Normal Operation after an E-Stop
    37
  - Safety Hooks
    37
- Description of User Interface Screens
  38
  - Screen Selection Menu Map
    38
  - Machine Feed Back
    39
  - Controlling Access to User Screens
    39
  - Main Screen
    40
- Setup Screens
  44
  - Main Cal Screen
    44
  - Setup Hinges 1-3 Screens
    47
  - Pre-Drill Screen
    49
  - About the Pre-Drill Screen
    50
- Manual Operation
  51
- Diagnostic Screen
  54
Chapter 3 Calibration of 990-H

55
Chapter 4 System IT Administration

73

kval 990-H Service Manual (66 pages)

Pre-Hanging Door System

Brand: kval | Category: Lathe | Size: 2 MB

Table of Contents
5
Chapter 1 At a Glance

7
Chapter 2 Maintenance of the 990-H

23
- Operator's Tour
  24
  - 990-H Machine Tour
    25
- Maintenance Schedule
  26
  - Daily
    26
  - Weekly
    27
  - Six Month Checkups
    27
- Lubrication Requirements
  28
- Lubrication Points on the 990-H
  31
  - Feed System Lube Points
    31
  - Screw Driver Lube Points
    32
  - Back Section Lube Points
    33
  - Front
    33
  - Head Lube Points
    34
  - Back
    34
- Replacing Bits
  35
- Mechanical Set up of the 990-H
  40
  - Back Section
    41
Chapter 3 Trouble Shooting of the 990-H

45
- Network System Overview
  46
  - Connections to Servo Drives
    47
  - High Frequency Panel Node Connections
    48
  - Frame Node Connections
    49
  - Back Section Node
    50
  - Screw Driver Nodes 1-3
    51
- About Sensors
  53
  - Using Sensors to Trouble Shoot
    53
  - Location of Sensors on 990-H
    54
- Troubleshooting Electrical Problems
  57
  - If the Power Stops During Normal Operation
    57
  - Troubleshooting with the Status Light Panel
    58
  - Control Power Light off
    59
  - Overload Relay Light off
    59
  - E-Stop Light off
    59
  - Stop Light off
    60
  - Start Light off
    60
  - 24VDC Light off
    61
- Troubleshooting the Air Cylinders
  62
  - Adjusting Cylinder Extension Speed
    64
  - Adjusting Cylinder Retraction Speed
    64

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