Kval 990F-3 Manuals

Kval 990F-3 Manuals

Manuals and User Guides for Kval 990F-3. We have 1 Kval 990F-3 manual available for free PDF download: Reference

Kval 990F-3 Reference

Kval 990F-3 Reference (89 pages)

Pre-Hanging Door Machine

Brand: Kval | Category: Industrial Equipment | Size: 1 MB

Table of Contents

Contacting Kval
3
Proprietary Notice
3
Returning Parts or Equipment to Kval
4
Table of Contents
7
Chapter 1: Introduction

11
- Customer Service Information
  11
- Returning Parts / Equipment to Kval
  11
- Note
  11
- When You Call
  11
- When Sending Merchandise Back
  11
Getting Started

13
Chapter 2: Safety Information

15
- Safety Procedures
  15
  - Responsibility
    15
  - Lock-Out/Tag-Out Procedure
    15
- Lock-Out and Tag-Out Procedure
  16
- Accident Situations
  17
- Lock Rules
  17
- P-R-O-P-E-R Electrical Lock-Out
  18
- P-R-O-P-E-R Hydraulic And/Or Pneumatic Lock-Out
  18
- P-R-O-P-E-R Fluids and Gases Lock-Out
  19
- P-R-O-P-E-R Mechanical Energy Lock-Out
  19
- Zero-Energy Start up
  20
- Safety Guidelines
  21
- Electrical
  21
- Compressed Air
  21
- Operating Safety
  21
- Compliance with Codes and Regulations
  21
- Operators Training
  21
- Other Hazard Control Action
  21
Chapter 3: Specifications

23
- Uncrating the 990F-3
  23
- Receiving the 990F-3
  23
- Uncrating Your Machine
  23
- Uncrating Procedure
  24
- Anchoring the Machine to the Floor
  25
Chapter 4: Operation

27
- Touch Screen Panel Operations
  27
- First Screen
  27
- Second Screen
  28
- Third Screen
  28
- Fourth Screen
  29
- Fifth Screen
  29
- Sixth Screen
  30
- Control Panel Operations
  30
  - Control Transformer
    30
  - Start Machine
    30
  - R.H. Door L.H
    30
  - Back Section / both / Front Selection
    30
- Off Lock Bore/ Reg. / Deep
  31
- Bolt Drill on
  31
- Face Plate Reg /Off / Extend Time
  31
- Feed Mode off / Auto / Feed through
  31
- Feed Jog for / Jog Rev
  31
- Slow Feed
  31
- Disable Auto Feed
  31
- 1-Pass Front Routers 2 Pass
  31
- Width-Adjust Open / Close
  31
- Disable Auto-Adjust
  31
- Shift Routers out of Pocket
  32
- Center Hinge
  32
- Start Sequence
  32
- Emergency Stop
  32
- Optional Operating Controls
  32
- Pre-Drill Off/On
  32
- Pre-Drill Router Horizontal Pop-Up Stop Override
  32
- Pre-Drill Lock out
  32
- Deadbolt Shift
  32
- Deadbolt Bore
  32
- Face Plate Dead Bolt
  33
- Side Drill (Latch Hole)
  33
- Lock Bore Diameter
  33
- Router Operating Controls
  33
- Center Router
  33
- Router on / off
  33
- 3- or 4-Pocket Configurations
  33
- Foot Pedal Operating Controls
  33
- Door Clamp
  33
- Jamb Clamp
  33
- Controls on the Electrical Box
  34
- Speed Control Front Section
  34
- Back Section Face Plate Control Time
  34
- 700-C Reset
  34
- Six-Shooter
  34
- Six-Shooter Operating Controls
  35
- Insert Screw
  35
- Start Sequence
  35
- Reset
  35
- Unclamp
  35
- Emergency Stop
  35
- Hopper Slide Valve
  35
- Safety Insert Screw Slide Valve
  35
- Screw Driver in Close Trap
  35
- Optional Controls
  36
- Load / Unload
  36
  - Six-Shooter Gear Installation and Maintenance
    36
  - Removing the Gear Motor
    36
- Removing the Plunge Cylinder
  37
- Removing Gearbox
  38
- Gear Box Maintenance
  39
- Reinstalling the Gearbox
  41
- Re-Installing the Plunge Cylinder
  41
- Re-Installing the Gear Motor
  41
- Front Section
  42
  - Preliminary Hinge Center Set-Up
    42
  - Position "H" Blocks
    42
  - Centering Routers Within the "H" Block
    43
  - Setting up the Hinge Backset
    43
  - Changing the Turret Settings
    44
  - Plate Width: Plate Router Vertical Travel
    45
  - Plate Router Depth
    45
  - Switching the Bevel Plates
    45
    
    Setting the Doorstops
    46
  - Change-Over between Hinge Sizes
    46
    
    Setting up Hinge Pocket Length
    46
    
    Door Width Minimum / Maximum Limits
    47
    
    Chipout Replacement / Break-In
    47
  - Setting up the Back Section
    48
  - Setting up Lock Height
    50
  - Setting up Lock Bore Backset
    51
  - Self - Centering Adjustments
    52
  - Bolt Plate Width Adjustments
    52
  - Side Drill (Latch Hole)
    52
  - Lock Bore Diameter
    53
  - 40" Lock Location
    53
Chapter 5: Maintenance

55
- Maintenance Schedule
  55
- Daily
  55
- Weekly
  55
- May and December Check-Ups
  55
- Lubrication Requirements
  56
- Linear Bearings
  56
- Flange Bearing
  56
- Lubricate Special High-Speed Bearings
  56
- Perske High-Frequency Motors
  56
- Approved Lubrication Products
  56
- Lubricator Adjustments
  56
- Gear Motor Lubrication Requirements
  56
- Mist Oil Lubrication
  56
- Priming the Lubricator
  56
Chapter 6: Troubleshooting

59
Warranty

75
Bills of Materials

77
- Option R1 - Jamb Clamp Tube
  77
- Option R1 - Back Section
  78
- Frame Section
  79
- Head Section
  81
- Back Section
  82
- Screw Changing Hopper
  84
- Six Shooter
  85
- Eight Shooter
  86
Notes

89

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