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250 EXC-F Factory Edition
KTM 250 EXC-F Factory Edition Manuals
Manuals and User Guides for KTM 250 EXC-F Factory Edition. We have
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KTM 250 EXC-F Factory Edition manual available for free PDF download: Owner's Manual
KTM 250 EXC-F Factory Edition Owner's Manual (130 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 6.98 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC-F Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (EXC-F EU/AU/BR, EXC-F Factory Edition)
16
Kill Switch (EXC-F Six Days)
16
Kill Switch (XCF-W)
17
Horn Button (EXC-F EU/AU/BR, EXC-F Factory Edition)
17
Horn Button (EXC-F Six Days)
17
Light Switch (EXC-F EU/AU/BR, EXC-F Factory Edition)
17
Light Switch (EXC-F Six Days)
17
Light Switch (XCF-W)
18
Turn Signal Switch (EXC-F EU/AU/BR, EXC-F Factory Edition)
18
Turn Signal Switch (EXC-F Six Days)
18
Emergency off Switch (EXC-F AU)
18
Electric Starter Button (EXC-F EU, EXC-F Factory Edition, EXC-F BR, EXC-F Six Days, XCF-W)
18
Electric Starter Button (EXC-F AU)
19
Overview of Indicator Lamps (All EXC-F Models)
19
Overview of Indicator Lamps (XCF-W)
19
Opening Filler Cap
19
Closing Filler Cap
20
Idle Speed Adjusting Screw
20
Shift Lever
20
Kick Starter
21
Foot Brake Lever
21
Side Stand
21
Steering Lock (All EXC-F Models)
22
Locking the Steering (All EXC-F Models)
22
Unlocking the Steering (All EXC-F Models)
22
7 Speedometer
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Setting the Speedometer Functions
24
Setting the Clock
24
Viewing the Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Setting the Unit of Measurement
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
27
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
28
Display Mode SPEED/TR1 (Trip Master 1)
28
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
29
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
30
Display Mode SPEED/S2 (Stop Watch 2)
30
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running-In the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparing for Rides on Dry Sand
34
Preparing for Rides on Wet Sand
34
Preparing for Rides on Wet and Muddy Surfaces
35
Preparing for Rides at High Temperature and Slow Speed
35
Preparing for Rides at Low Temperature or in Snow
35
9 Riding Instructions
36
Checks and Maintenance Work When Preparing for Use
36
Starting
36
Starting off
37
Shifting, Riding
37
Braking
37
Stopping, Parking
38
Transport
38
Refueling
39
10 Service Schedule
40
Service Work (as Additional Order)
41
11 Tuning the Chassis
42
Checking the Basic Suspension Setting against the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
45
Checking Basic Setting of Fork
46
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Adjusting the Spring Preload of the Fork (EXC-F EU/AU/BR, EXC-F Factory Edition, XCF-W)
48
Handlebar Position
49
Adjusting Handlebar Position
49
12 Service Work on the Chassis
50
Raising the Motorcycle with the Lift Stand
50
Removing the Motorcycle from the Lift Stand
50
Bleeding the Fork Legs
50
Cleaning the Dust Boots of the Fork Legs
51
Loosening the Fork Protector
52
Positioning the Fork Protector
52
Removing the Fork Legs
52
Installing the Fork Legs
53
Removing the Fork Protector
54
Installing the Fork Protector
54
Removing the Lower Triple Clamp (EXC-F EU/AU/BR, XCF-W)
54
Removing the Lower Triple Clamp
55
(EXC-F Factory Edition, EXC-F Six Days)
55
Installing the Lower Triple Clamp (EXC-F EU/AU/BR, XCF-W)
56
Installing the Lower Triple Clamp
56
(EXC-F Factory Edition, EXC-F Six Days)
58
Checking the Steering Head Bearing Play
60
Adjusting the Play of the Steering Head Bearing (EXC-F EU/AU/BR, XCF-W)
61
Adjusting the Play of the Steering Head Bearing (EXC-F Factory Edition, EXC-F Six Days)
61
Nm (4.4 Lbf Ft)
61
Greasing the Steering Head Bearing
62
Removing the Front Fender
62
Installing the Front Fender
62
Loctite
62
Removing the Shock Absorber
63
Installing the Shock Absorber
63
Removing the Seat
63
Mounting the Seat
64
Removing the Air Filter Box Lid
64
Installing the Air Filter Box Lid
64
Removing the Air Filter
64
Nm (7.4 Lbf Ft)
64
Installing the Air Filter
65
Cleaning the Air Filter and Air Filter Box
65
Sealing the Air Filter Box
66
Removing Main Silencer
66
Installing the Main Silencer
66
Changing the Glass Fiber Yarn Filling of the Main Silencer
66
Nm (7.4 Lbf Ft)
66
Removing the Fuel Tank
68
Installing the Fuel Tank
69
Nm (7.4 Lbf Ft)
69
Checking for Chain Dirt Accumulation
70
Cleaning the Chain
70
Nm (7.4 Lbf Ft)
70
Checking the Chain Tension
71
Adjusting the Chain Tension
71
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
72
Nm (7.4 Lbf Ft)
73
Loctite
73
Checking the Frame
74
Checking the Swingarm
74
Checking the Throttle Cable Routing
74
Checking the Rubber Grip
75
Additionally Securing the Rubber Grip
75
Adjusting the Basic Position of the Clutch Lever
75
Checking/Correcting the Fluid Level of the Hydraulic Clutch
75
Changing the Hydraulic Clutch Fluid
76
Removing the Engine Guard (EXC-F Factory Edition, EXC-F AU, EXC-F Six Days)
76
Installing the Engine Guard (EXC-F Factory Edition, EXC-F AU, EXC-F Six Days)
76
13 Brake System
77
Checking Free Travel of Hand Brake Lever
77
Adjusting Free Travel of Hand Brake Lever (All EXC-F Models)
77
Adjusting the Basic Position of the Hand Brake Lever (XCF-W)
77
Checking the Brake Discs
78
Checking the Brake Fluid Level of the Front Brake
78
Adding Front Brake Fluid
78
Checking the Front Brake Linings
79
Changing the Front Brake Linings
80
Checking the Free Travel of Foot Brake Lever
81
Adjusting the Basic Position of the Foot Brake Lever
81
Checking the Rear Brake Fluid Level
82
Adding Rear Brake Fluid
82
Checking the Rear Brake Linings
83
Changing the Rear Brake Linings
84
14 Wheels, Tires
86
Removing the Front Wheel
86
Installing the Front Wheel
86
Removing the Rear Wheel
87
Nm (73.8 Lbf Ft)
87
Nm (11.1 Lbf Ft)
87
Nm (13.3 Lbf Ft)
87
Installing the Rear Wheel
88
Checking the Tire Condition
88
Checking the Tire Air Pressure
89
Checking Spoke Tension
89
Nm (4.4 Lbf Ft)
90
15 Electrical System
91
Removing the Battery
91
Installing the Battery
91
Nm (1.84 Lbf Ft)
91
Nm (1.5 Lbf Ft)
91
Nm (3.7 Lbf Ft)
91
Charging the Battery
92
Changing the Main Fuse
93
Nm (7.4 Lbf Ft)
93
Changing the Fuses of Individual Power Consumers
94
Removing Headlight Mask with Headlight
94
Refitting the Headlight Mask with the Headlight
95
Changing the Headlight Bulb
96
Checking the Headlight Setting
96
Adjusting the Headlight Range
97
Changing the Turn Signal Bulb (All EXC-F Models)
97
Changing the Speedometer Battery
97
16 Cooling System
99
Checking the Antifreeze and Coolant Level
99
Checking the Coolant Level
100
Draining the Coolant
100
Nm (7.4 Lbf Ft)
100
Refilling Coolant
101
17 Tuning the Engine
102
Checking the Play in the Throttle Cable
102
Adjusting the Play in the Throttle Cable
102
Adjusting the Idle Speed
103
Checking the Basic Position of the Shift Lever
103
Adjusting the Basic Position of the Shift Lever
103
18 Service Work on the Engine
104
Changing the Fuel Screen
104
Checking the Engine Oil Level
104
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
105
Nm (7.4 Lbf Ft)
106
Adding Engine Oil
107
19 Cleaning, Care
108
Cleaning the Motorcycle
108
Checks and Maintenance Steps for Winter Operation
109
20 Storage
110
Preparing for Use after Storage
110
21 Troubleshooting
111
22 Blink Code
113
23 Technical Data
115
Engine
115
Engine Tightening Torques
115
Loctite
115
Section 1
116
Nm (11.1 Lbf Ft)
116
Nm (4.4 Lbf Ft) Loctite
116
Nm (10.3 Lbf Ft)
116
Loctite
116
Nm (7.4 Lbf Ft)
116
Nm (14.8 Lbf Ft)
116
Nm (25.8 Lbf Ft)
116
Loctite ® 2701
116
Nm (8.9 Lbf Ft)
116
Nm (18.4 Lbf Ft)
116
Capacities
117
Chassis
117
Coolant
117
Engine Oil
117
Fuel
117
Electrical System
118
EXC-F EU/AU/BR, EXC-F Factory Edition, XCF-W
118
Fork
118
Tires
118
EXC-F Six Days
119
Shock Absorber
119
Section 2
120
Chassis Tightening Torques
120
24 Substances
122
25 Auxiliary Substances
124
26 Standards
126
Index
127
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