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3610 i-FRAME
ITT 3610 i-FRAME Manuals
Manuals and User Guides for ITT 3610 i-FRAME. We have
1
ITT 3610 i-FRAME manual available for free PDF download: Manual
ITT 3610 i-FRAME Manual (130 pages)
Brand:
ITT
| Category:
Water Pump
| Size: 5 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Ex-Approved Products
10
Monitoring Equipment
11
Product Warranty
12
2 Transportation and Storage
13
Inspect the Delivery
13
Inspect the Package
13
Inspect the Unit
13
Transportation Guidelines
13
Pump Handling and Lifting
13
Storage Guidelines
15
Long-Term Storage
15
3 Product Description
17
General Description
17
General Description I-ALERT®2 Equipment Condition Monitor
18
Nameplate Information
18
4 Installation
21
Pre-Installation
21
Pump Location Guidelines
21
Foundation Requirements
22
Baseplate-Mounting Procedures
23
Prepare the Baseplate for Mounting
23
Prepare the Foundation for Mounting
24
Install and Level the Baseplate
24
Install the Pump, Driver, and Coupling
25
Pump-To-Driver Alignment
26
Alignment Checks
26
Permitted Indicator Values for Alignment Checks
27
Alignment Measurement Guidelines
27
Attach the Dial Indicators for Alignment
27
Perform Angular Alignment for a Vertical Correction
28
Perform Angular Alignment for a Horizontal Correction
29
Perform Parallel Alignment for a Vertical Correction
30
Perform Parallel Alignment for a Horizontal Correction
31
Perform Complete Alignment for a Vertical Correction
31
Perform Complete Alignment for a Horizontal Correction
32
Grout the Baseplate
32
Piping Checklists
34
General Piping Checklist
34
Suction-Piping Checklist
36
Discharge Piping Checklist
38
Bypass-Piping Considerations
38
Auxiliary-Piping Checklist
39
Final Piping Checklist
39
5 Commissioning, Startup, Operation, and Shutdown
40
Preparation for Startup
40
Remove the Coupling Guard
41
Check the Rotation
42
Couple the Pump and Driver
42
Coupling Guard Assembly
43
Bearing Lubrication
48
Oil Volumes
48
Lubricating-Oil Requirements
49
Acceptable Oil for Lubricating Bearings
49
Replace the Oil Filter
49
Lubricate the Bearings with Oil
51
Convert to Oil-Mist Lubrication
52
Thrust Bearing Cooling Fan (Optional)
53
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)
54
Lubricate the Bearings with Pressurized Lubrication
55
Lubricate the Bearings after a Shutdown Period
56
Shaft Sealing with a Mechanical Seal
57
Connection of Sealing Liquid for Mechanical Seals
57
Pump Priming
58
Prime the Pump with the Suction Supply above the Pump
58
Prime the Pump with an Outside Supply
59
Prime the Pump with a Separate Hand or Manually Controlled Priming Pump
59
Prime the Pump by Bypassing the Discharge Check Valve
60
Prime the Pump with an Ejector
61
Prime with an Automatic Primer Pump
62
Start the Pump
62
I-ALERT®2 Equipment Health Monitor
63
Pump Operation Precautions
63
Shut down the Pump
65
Deactivate the I-ALERT®2 Equipment Health Monitor
65
Make the Final Alignment of the Pump and Driver
65
Doweling the Pump Casing
66
Installing the Driver
66
6 Maintenance
68
Maintenance Schedule
68
Bearing Maintenance
69
Mechanical-Seal Maintenance
69
Disassembly
70
Disassembly Precautions
70
Tools Required
70
Prepare for Disassembly
71
Disassemble the Radial End (Ball Bearing Pumps)
72
Disassemble the Thrust End (Ball Bearing Pumps)
73
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)
74
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)
76
Disassemble the Radial End (Sleeve/Tilt Pumps)
79
Disassemble the Thrust End (Sleeve/Tilt Pumps)
81
Guidelines for I-ALERT®2 Equipment Health Monitor Disposal
83
Disassemble the Rotating Assembly
84
Preassembly Inspections
86
Replacement Guidelines
86
Shaft Replacement Guidelines
89
Bearings Inspection
90
Replace the Wear Parts
92
Reassembly
94
Assemble the Rotating Element
94
Install the Rotating Element Assembly
96
Assemble the Thrust End (Ball Bearing Pumps)
98
Assemble the Radial End (Ball Bearing Pumps)
100
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)
102
Assemble the Radial End (Sleeve/Ball Bearing Pumps)
106
Assemble the Thrust End (Sleeve/Tilt Pumps)
106
Assemble the Radial End (Sleeve/Tilt Pumps)
108
Attach the I-ALERT®2 Equipment Health Monitor to the Pump
110
Post-Assembly Checks
110
Assembly References
111
7 Troubleshooting
116
Operation Troubleshooting
116
Alignment Troubleshooting
117
I-ALERT®2 Equipment Health Monitor Troubleshooting
118
8 Parts Listings and Cross-Sectionals
119
Parts List - Model 3610 I-FRAME
119
Cross-Sectional Diagrams
125
9 Other Relevant Documentation or Manuals
128
For Additional Documentation
128
10 Local ITT Contacts
129
Regional Offices
129
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