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Goulds Pumps i-FRAME 3640
ITT Goulds Pumps i-FRAME 3640 Manuals
Manuals and User Guides for ITT Goulds Pumps i-FRAME 3640. We have
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ITT Goulds Pumps i-FRAME 3640 manual available for free PDF download: Installation, Operation And Maintenance Manual
ITT Goulds Pumps i-FRAME 3640 Installation, Operation And Maintenance Manual (134 pages)
API Type BB2 2-Stage / ISO 13709
Brand:
ITT
| Category:
Water Pump
| Size: 6 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Ex-Approved Products
10
Monitoring Equipment
11
Product Warranty
12
2 Transportation and Storage
13
Inspect the Delivery
13
Inspect the Package
13
Inspect the Unit
13
Transportation Guidelines
13
Pump Handling and Lifting
13
Storage Guidelines
15
Long-Term Storage
15
3 Product Description
16
General Description
16
General Description I-ALERT®2 Equipment Condition Monitor
17
Nameplate Information
18
4 Installation
21
Pre-Installation
21
Pump Location Guidelines
21
Foundation Requirements
22
Baseplate-Mounting Procedures
23
Prepare the Baseplate for Mounting
23
Prepare the Foundation for Mounting
24
Install and Level the Baseplate
24
Install the Pump, Driver, and Coupling
25
Pump-To-Driver Alignment
25
Alignment Checks
26
Permitted Indicator Values for Alignment Checks
26
Alignment Measurement Guidelines
27
Attach the Dial Indicators for Alignment
27
Perform Angular Alignment for a Vertical Correction
27
Perform Angular Alignment for a Horizontal Correction
28
Perform Parallel Alignment for a Vertical Correction
29
Perform Parallel Alignment for a Horizontal Correction
30
Perform Complete Alignment for a Vertical Correction
30
Perform Complete Alignment for a Horizontal Correction
31
Grout the Baseplate
31
Piping Checklists
33
General Piping Checklist
33
Suction-Piping Checklist
35
Discharge Piping Checklist
37
Bypass-Piping Considerations
37
Auxiliary-Piping Checklist
38
Final Piping Checklist
38
5 Commissioning, Startup, Operation, and Shutdown
39
Preparation for Startup
39
Remove the Coupling Guard
40
Check the Rotation
41
Couple the Pump and Driver
41
Coupling Guard Assembly
42
Bearing Lubrication
47
Oil Volumes
47
Lubricating-Oil Requirements
48
Acceptable Oil for Lubricating Bearings
48
Lubricate the Bearings with Oil
48
Replace the Oil Filter
49
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)
51
Lubricate the Bearings with Pressurized Lubrication
52
Convert to Oil-Mist Lubrication
53
Thrust Bearing Cooling Fan (Optional)
54
Install the Fan Guard
55
Lubricate the Bearings after a Shutdown Period
55
Shaft Sealing with a Mechanical Seal
56
Connection of Sealing Liquid for Mechanical Seals
56
Pump Priming
57
Prime the Pump with the Suction Supply above the Pump
57
Start the Pump
58
I-ALERT®2 Equipment Health Monitor
59
Pump Operation Precautions
59
Shut down the Pump
60
Deactivate the I-ALERT®2 Equipment Health Monitor
61
Make the Final Alignment of the Pump and Driver
61
Doweling the Pump Casing
61
Installing the Driver
62
Doweling for Low Differential Temperature Service
63
Doweling for High Differential Temperature Service
63
6 Maintenance
66
Maintenance Schedule
66
Bearing Maintenance
67
Mechanical-Seal Maintenance
67
Disassembly
68
Disassembly Precautions
68
Tools Required
68
Prepare for Disassembly
69
Disassemble the Radial End (Ball Bearing Pumps)
70
Disassemble the Thrust End (Ball Bearing Pumps)
71
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)
73
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)
75
Disassemble the Radial End (Sleeve/Tilt Pumps)
77
Disassemble the Thrust End (Sleeve/Tilt Pumps)
79
Guidelines for I-ALERT®2 Equipment Health Monitor Disposal
81
Disassemble the Rotating Assembly
82
Preassembly Inspections
84
Replacement Guidelines
84
Shaft Replacement Guidelines
87
Bearings Inspection
89
Replace the Wear Parts
90
Reassembly
93
Assemble the Rotating Element
93
Install the Rotating Element Assembly
95
Assemble the Thrust End (Ball Bearing Pumps)
98
Assemble the Radial End (Ball Bearing Pumps)
101
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)
103
Assemble the Radial End (Sleeve/Ball Bearing Pumps)
107
Assemble the Thrust End (Sleeve/Tilt Pumps)
108
Assemble the Radial End (Sleeve/Tilt Pumps)
110
Attach the I-ALERT®2 Equipment Health Monitor to the Pump
112
Post-Assembly Checks
112
Assembly References
113
7 Troubleshooting
118
Operation Troubleshooting
118
Alignment Troubleshooting
119
I-ALERT®2 Equipment Health Monitor Troubleshooting
120
8 Parts Listings and Cross-Sectionals
121
Parts List
121
Cross-Sectional Diagrams
127
9 Local ITT Contacts
133
Regional Offices
133
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