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IBC EX Series Manuals
Manuals and User Guides for IBC EX Series. We have
5
IBC EX Series manuals available for free PDF download: Installation & Operating Manual, Installation And Operating Manual, Manual, User's Information Manual, Quick Reference Installation Manual
IBC EX Series Installation & Operating Manual (136 pages)
Commercial Condensing Boilers
Brand:
IBC
| Category:
Boiler
| Size: 26 MB
Table of Contents
Table of Contents
3
Safety Information
7
Manual Safety Markings
7
Important Safety Instructions
7
Known Contaminants
8
Specifications
9
Connection Specifications
10
Cabinet Dimensions
11
1 Introduction
13
Standard Features and Benefits
14
Warranty
14
2 Before Installation
15
3 Installation
17
Code Requirements
17
Determining Location of the Appliance
17
Factors to Consider for Best Installation Conditions
18
Unpacking a Boiler
19
Installation Clearances
20
Exhaust Venting and Air Intake Venting
20
Code
21
Applications
23
Exhaust Vent Material
23
Vent Travel
24
Venting Passage through Ceiling and Floor
26
Rooftop Vent Termination
27
Sidewall Vent Termination
29
Direct Vent Combustion Air Intake Piping
34
Indoor Air Combustion Air Intake
37
Combustion Air Filtration System
38
Installing a Condensate Trap
39
Installing a Condensate Neutralizer
41
Water Piping
43
General Piping Best Practices
45
System Piping
46
Gas Piping
55
Gas Pressure
55
Electrical Connections
56
Power Quality and Electrical Protection
57
120VAC Line-Voltage Hook-Up
57
Other Wiring
60
Thermostat / Sensor Wiring
60
Thermostat Heat Anticipator
61
4 About the Boiler Controller
63
Controller
63
Controller Interface
64
5 Before Operating the Boiler
65
Important Pre-Ignition Checks
65
Checklist for Electrical Conditions, Ducting and Water Connections
65
6 Boiler Operation
67
Lighting and Shutting down the Boiler
67
Testing the Ignition Safety Shutoff
68
Commissioning
68
Checking a Boiler's Fuel Source
68
Performing a Fuel Conversion
69
Measuring the Inlet Gas Pressure
74
Adjusting the Gas Valve (EX 400, EX 500)
76
Adjusting the Gas Valve (EX 700, EX 850)
78
Resetting the Gas High / Low Pressure Switches
79
7 Service and Maintenance
81
Maintenance Checklists for Heating Contractor
81
Venting
82
Condensate Trap
82
Burner
82
Heat Exchanger
83
Pump
83
Gas Piping
83
Touchscreen Boiler Controller
84
Water
84
Freeze Protection
85
Boiler Treatment
85
Relief Valve - Maintenance and Testing
86
Replacing the Fan, Gas Valve, and Burner in EX 400 and EX 500 Models
87
Replacing the Fan on the EX 400 and EX 500 Models
88
Replacing the Gas Valve in the EX 400 and EX 500 Models
89
Replacing the Burner in the EX 400 and 500 Models
92
Replacing the Fan, Gas Valve, and Burner in EX 750 and EX 800 Models
98
Replacing the Fan on the EX 700 and EX 850 Models
99
Replacing the Gas Valve in EX 700 and EX 850 Models
100
Replacing the Burner in the EX 700 and EX 850 Models
102
Replacing the Air Filter
104
Cleaning a Condensate Trap
105
8 Troubleshooting
107
Preliminary Checks
107
Electronic Components
108
Temperature Sensors
108
Fan
109
Air Pressure Sensor
109
Water Pressure Sensor
109
Gas Pressure Switches
110
Safety and Ignition Module (SIM)
110
Troubleshooting Error Messages
113
Touchscreen Error Messages
113
Maximum Ignition Trials Error
114
Hi/Low Gas Pressure Switch Error
115
Hi Limit Cut-Off Temperature Error
115
Low Water Cut-Off Error
115
Aux. Interlock 1 or
115
Miscellaneous Touchscreen Controller Errors
116
Ignition Issues
117
Temperature Issues
118
Miscellaneous Issues
119
Cycling Issues
120
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IBC EX Series Manual (103 pages)
TOUCHSCREEN CONTROLLER For VX Series boilers
Brand:
IBC
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
3
1 Overview of the Controller
7
Controller's Menu Screens
8
Who Is the Manual for
9
Power-Up Sequence and Operational States/Cycles
9
Getting to Know the Controller's Interface
10
Home
10
Setup
10
Status
11
More
15
2 Operating Concepts
19
Domestic Hot Water (DHW)
19
DHW Opt out in a Multiple Boiler Network
19
Reset Heating
20
Standard Reset Heating (Default)
21
Advanced Reset Heating
23
Set Point
24
External Control
25
Zone of
26
Setting Load Priority
26
Combining Loads
28
Basic Mode Load Combining (Default) - Recommended
28
Full Mode Load Combining
29
Setting the Supply Differential in Heating Modes
31
Operational Settings in the Setup Menu: Temperature Ranges and Defaults
32
Operational Settings in the Advanced Setup Menu: Temperature Ranges and Defaults
34
3 Wiring
41
Boiler Pump
41
Thermostats
42
Load Pumps or Valves
43
Sensors
43
Alarm Contacts
44
External Control
44
Multiple Boilers: Wiring and Networking
45
Methods for Networking a Group of Boilers
45
Internet Connectivity
46
Ethernet Switch Device (Recommended)
46
Boilernet Two-Wire CAN Bus Daisy Chain Cabling
46
Wiring Checklist
49
4 Settings Loads
51
Configuring Loads Using Setup (Recommended)
51
Configuring a Load on a Boiler
52
Syncing Zones with "Zone of
53
Changing an Assigned Control Mode on a Load Type
53
Removing an Assigned Control Mode from a Load
54
Changing Settings in a Load
54
Setting Loads Using Advanced Setup
54
Setting up an External Control Load
55
Setting up External Control to Control Water Temperature in a Single Boiler or in each Boiler Wired on a Network
56
Combining Two Loads to Service Two Loads at the same Time
57
Combining Loads Using "Basic Mode
57
Combining Loads Using "Full Mode
58
5 Configuring Multiple Boiler Systems
59
Checklist for Configuring Multiple Boilers
59
Configuring a Master Boiler
59
Configuring a Subordinate Boiler
60
Confirming Network Programming was Successful
61
Confirming Number of Boilers Available and Firing on the Network
61
Assigning Fixed IP Addresses to Boilers on a Network Using a Switch Not Connected to the Internet
61
Using the Master to Control a Group of IBC Boilers with 5-Button-Type Controllers Via a Bacnet Gateway
62
Setting up an IBC Air Handler to Send Data to an IBC Boiler to Control Its Reset Heating Curve
62
6 Start-Up
63
Start-Up Checklist
63
Testing the Ignition Safety Shutoff
64
Testing the Hi-Limit Temperature Function
64
Testing the Low Water Cutoff (LWCO) Function
64
7 Optional - Setup for Internet Access
67
Connecting a Boiler's Controller to an IP Network
67
8 Updating Boiler Controller Software
69
Updating Software in a Boiler that Has no Internet Access
69
Updating Software in a Boiler that Has Internet Access
70
9 Other Operating Procedures
71
Testing the Fan Operation
71
Testing the Firing Rate
72
Testing the High Fire
72
Testing the Low Fire
72
Calibrating the Fan
73
Performing a Manual Pump Purge
73
Limiting the Minimum and Maximum Firing Rate of the Boiler
73
Adjusting the Space Heating Temperature
74
Adjusting the Domestic Hot Water Temperature
74
Checking the Water Flow in the Boiler
74
Setting Overrides
74
Backing up and Restoring a Boiler's Configuration and Settings
76
Backing up a Boiler's Configuration and Settings
76
Loading Boiler Configuration and Settings from a Device Onto Another Boiler
76
Restricting Access to Areas in a Controller
77
Switching a Boiler to Unoccupied "Away" Mode
77
Resetting Configured Settings to Factory Defaults
77
Changing and Updating Date and Time
78
Setting up Date and Time to Update Automatically in a Boiler Connected to the Internet
78
Changing the Default Date and Time in a Boiler Not Connected to the Internet
78
Changing Default Error Lockout Time Periods
79
Changing Default Units of Measurement Displayed on the Controller's Screens
79
Setting the Venting Material
79
Programming a Replacement Touchscreen Controller
80
10 Troubleshooting
81
Viewing Errors
81
Clearing Errors
81
List of Touchscreen Controller Error Messages
81
Backing up (Exporting) Error Logs
87
Deleting or Clearing an Error Log
87
Resetting a Boiler after a SIM Module Ignition Lockout
87
Resetting a Boiler after a LWCO Lockout
87
Resetting a Boiler after a Hi-Limit Temperature Lockout
88
11 Definition of Terms
89
Appendices
95
Controller Board Layout
95
Internal Wiring Diagram VX Series Boilers
96
Wiring Diagram - Opt out DHW
97
Sequence of Operation - VX Series Boilers
98
Index
99
IBC EX Series Installation And Operating Manual (104 pages)
Commercial Boilers
Brand:
IBC
| Category:
Boiler
| Size: 9 MB
Table of Contents
Table of Contents
3
Safety Information
7
Manual Safety Markings
7
Important Safety Instructions
7
Known Contaminants
8
Specifications
9
Connection Specifications
10
Cabinet Dimensions
11
1 Introduction
13
Standard Features and Benefits
14
Warranty
14
2 Before Installation
15
3 Installation
17
Code Requirements
17
Determining Location of the Unit
17
Factors to Consider for Best Installation Conditions
18
Unpacking a Boiler
19
Installation Clearances
20
Exhaust Venting and Air Intake Venting
20
Code
21
Applications
23
Exhaust Vent Material
23
Vent Travel
24
Venting Passage through Ceiling and Floor
26
Rooftop Vent Termination
27
Sidewall Vent Termination
29
Direct Vent Combustion Air Intake Piping
34
Indoor Air Combustion Air Intake
37
Combustion Air Filtration System
38
Installing a Condensate Trap
39
Installing a Condensate Neutralizer
41
Water Piping
43
General Piping Best Practices
45
System Piping
46
Gas Piping
56
Gas Pressure
56
Electrical Connections
57
Power Quality and Electrical Protection
57
120VAC Line-Voltage Hook-Up
58
Other Wiring
61
Thermostat / Sensor Wiring
61
Thermostat Heat Anticipator
62
4 About the Boiler Controller
63
Controller
63
Control Interface
64
5 Before Operating the Boiler
65
Important Pre-Ignition Checks
65
Checklist for Electrical Conditions, Ducting and Water Connections
65
6 Service and Maintenance
67
Maintenance Checklists for Manager of Unit
67
Maintenance Checklists for Heating Contractor
67
Venting
68
Condensate Trap
68
Burner
68
Heat Exchanger
69
Pump
69
Gas Piping
69
Touchscreen Boiler Controller
69
Water
70
Freeze Protection
71
Boiler Treatment
71
Relief Valve - Maintenance and Testing
71
Replacing the Fan, Gas Valve, and Burner
72
Replacing the Fan
73
Replacing the Gas Valve
74
Replacing the Burner
76
Replacing the Air Filter
78
Cleaning a Condensate Trap
79
7 Troubleshooting
81
Preliminary Checks
81
Electronic Components
82
Temperature Sensors
82
Fan
83
Air Pressure Sensor
83
Water Pressure Sensor
83
Gas Pressure Switches
84
Safety and Ignition Module (SIM)
84
Troubleshooting Error Messages
87
Touchscreen Error Messages
87
Maximum Ignition Trials Error
88
Hi/Low Gas Pressure Switch Error
89
Hi Limit Cut-Off Temperature Error
89
Low Water Cut-Off Error
89
Aux. Interlock 1 or
90
Miscellaneous Touchscreen Controller Errors
90
Ignition Issues
91
Temperature Issues
92
Miscellaneous Issues
93
Cycling Issues
94
Appendices
95
Wiring Diagrams
95
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IBC EX Series User's Information Manual (15 pages)
Commercial Boilers
Brand:
IBC
| Category:
Boiler
| Size: 0 MB
Table of Contents
Table of Contents
3
Safety Information
5
Manual Safety Markings
5
Important Safety Instructions
5
Domestic Hot Water
8
Boiler Operation
10
Lighting and Shutting down the Boiler
10
Service and Maintenance
11
Maintenance Checklists
11
Relief Valve - Maintenance and Testing
13
Blocked Vent Safety System
13
Revision History
14
IBC EX Series Quick Reference Installation Manual (2 pages)
Brand:
IBC
| Category:
Boiler
| Size: 0 MB
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