HYOSUNG COMET 250 - SERVICE Maintenance Manuals

Manuals and User Guides for HYOSUNG COMET 250 - SERVICE Maintenance. We have 5 HYOSUNG COMET 250 - SERVICE Maintenance manuals available for free PDF download: Service Manual, Manual, User Manual

Hyosung COMET 250 - SERVICE Service Manual (206 pages)

Brand: Hyosung | Category: Motorcycle | Size: 17 MB

General Information 1

6
- How to Use this Manual
  3
- Table of Contents
  6
- General Precautions
  7
- Serial Number Location
  10
- Fuel and Oil Recommendations
  11
- Break-In Procedures
  12
- Cylinder Classification
  12
- Exterior Illustration
  13
- Specifications
  14
Electrical

15
- Periodic Maintenance Schedule
  17
  - Periodic Maintenance Chart
    17
  - Lubrication Points
    18
- Spark Plug
  17
- Maintenance Procedures
  19
  - Valve Clearance
    19
  - Spark Plug
    21
  - Air Cleaner
    22
  - Carburetor
    24
  - Fuel Hose
    24
  - Clutch
    25
  - Engine Oil
    25
  - Engine Oil Filter
    27
  - Drive Chain
    28
  - Brake System
    30
  - Steering
    34
  - Front Fork
    34
  - Rear Suspension
    34
  - Tire
    35
  - Chassis Bolts and Nuts
    35
  - Compression Pressure
    36
  - Oil Pressure
    37
Engine

38
- Engine Removal and Reinstallation
  39
  - Engine Removal
    39
  - Clutch Cable
    40
  - Engine Reinstallation
    44
- Engine Disassembly
  46
  - Starter Motor
    46
  - Cylinder Head Cover
    47
  - Piston
    51
  - Magneto Cover
    52
  - Magneto Rotor
    52
  - Clutch Cover
    53
  - Clutch
    54
  - Primary Drive Gear
    55
  - Oil Pump
    55
  - Gearshift Shaft
    56
- Engine Component Inspection and Service
  58
  - Valve Guide Installation
    60
  - Valve Spring
    63
  - Cam Chain Tension Adjuster
    64
  - Cam Chain Tensioner
    64
  - Piston Ring End Gap Inspection
    66
  - Starter Clutch
    69
  - Starter Driven Gear
    70
- Engine Reassembly
  77
  - Piston Ring
    87
  - Cylinder Head
    88
  - Fuel System
    96
  - Fuel Pump
    98
  - Fuel Pump Relay
    98
  - Float Height Adjustment
    103
Electrical System

106
- Location of Electrical Components
  107
- Ignition System
  109
- Battery
  113
  - Charging System
    113
  - Starter System and Side Stand Ignition Interlock System
    117
  - Starter Motor Inspection
    119
  - Switches
    121
- Turn Signal Lamp
  122
  - Lamp
    122
  - Combination Meter
    123
  - Battery
    124
  - Chassis
    124
  - Battery Installation
    126
  - Fuel System
    127
- ◉ Headlamp
  122
Chassis

128
- Exterior Parts
  129
  - Front Fender
    129
  - Rear Seat
    129
- Frame Cover
  130
- Rear Frame Cover
  132
- Front Wheel
  134
- Front Brake
  138
  - Brake Fluid Replacement
    139
  - Brake Pad Replacement
    139
  - Caliper Inspection
    140
  - Caliper Reassembly
    140
  - Brake Disc Inspection
    141
  - Master Cylinder Disassembly
    142
  - Master Cylinder Inspection
    143
- Handlebars
  145
- Front Fork
  147
- Steering
  154
- Rear Wheel
  160
- Rear Brake
  167
- Rear Shock Absorber
  171
- Swingarm
  173
Servicing Information

178
- Troubleshooting
  179
- Special Tools
  186
- Tightening Torque
  189
- Service Data
  191
- Brake/Tail Lamp
  195
- High Beam Indicator Lamp
  195
- Speedometer Lamp
  195
- Turn Signal Indicator Lamp(Right & Left)
  195
- Fuel Tank
  197
- Wire and Cable Routing
  198
- Wiring Diagram
  202

HYOSUNG COMET 250 - SERVICE Service Manual (199 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 7 MB

General Information 1

6
- Table of Contents
  6
- General Precautions
  7
- Serial Number Location
  9
- Fuel and Oil Recommendations
  10
- Break-In Procedures
  11
- Cylinder Classification
  11
- Exterior Illustration
  12
- Specifications
  14
Periodic Maintenance 2

16
- 2-1 Periodic Maintenance
  17
- Periodic Maintenance Schedule
  17
  - Periodic Maintenance Chart
    17
  - Lubrication Points
    18
- Maintenance Procedures
  19
  - Valve Clearance
    19
  - Spark Plug
    21
  - Air Cleaner
    22
  - Carburetor
    23
  - Fuel Hose
    24
  - Clutch
    24
  - Engine Oil
    25
  - Engine Oil Filter
    26
  - Drive Chain
    27
  - Brake System
    29
  - Steering
    33
  - Front Fork
    33
  - Rear Suspension
    33
  - Tire
    34
  - Chassis Bolts and Nuts
    34
  - Compression Pressure
    35
  - Oil Pressure
    36
Engine

37
- Engine Removal and Reinstallation
  38
  - Engine Removal
    38
  - Engine Reinstallation
    42
- Engine Disassembly
  44
  - Starter Moter
    44
  - Cylinder Head Cover
    45
  - Piston
    49
  - Magneto Cover
    50
  - Magneto Rotor
    50
  - Clutch Cover
    51
  - Clutch
    52
  - Primary Drive Gear
    53
  - Oil Pump
    53
  - Gearshift Shaft
    54
- Engine Component Inspection and Service
  56
- Engine Reassembly
  73
Electrical System

102
- Location of Electrical Components
  103
- Ignition System
  105
- Charging System
  109
- Starter System and Side Stand Ignition Interlock System
  113
- Switches
  117
- Lamp
  118
- Battery
  120
- Fuel System
  123
Chassis

124
- Exterior Parts
  125
- Front Wheel
  126
- Front Brake
  130
- Handlebars
  136
- Front Fork
  138
- Front Fork
  144
- Steering
  151
- Rear Wheel
  154
- Rear Brake
  158
- Rear Shock Absorber
  160
- Swingarm
  161
Servicing Information

164
- Troubleshooting
  165
- Special Tools
  172
- Tightening Torque
  175
- Service Data
  177
- Wire and Cable Routing
  187
- Wire and Cable Routing
  191
- Wiring Diagram
  195
- Wiring Diagram
  196

HYOSUNG COMET 250 - SERVICE Manual (84 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 7 MB

Break-In Information
5
Safe Riding Recommendation
7
Accessory Installation and Precaution Safety Tips
11
Table of Contents
13
Serial Number Location
15
Fuel and Oil Recommendation
16
Names of each Part (Comet 250R & Comet 125R)
17
Dashboard and Handlebars (Comet 250R & Comet 125R)
17
Left Side View (Comet 250R & Comet 125R)
18
Right Side View (Comet 250R & Comet 125R)
19
Dashboard and Handlebars View (Comet 250 & Comet 125)
20
Left Side View (Comet 250 & Comet 125)
21
Right Side View (Comet 250 & Comet 125)
22
Controls
23
Ignition Switch
23
Ignition Key
23
Instrument Panel (Comet 250R and Comet 125R)
24
Tachometer
24
Turn Signal Indicator Lamp
24
High Beam and Neutral Indicator Lamp
24
Fuel Meter
25
Odometer/Trip Meter
25
Clock
26
Select Switch
27
Speedometer
27
Reset Switch
27
Instrument Panel (Comet 250 and Comet 125)
28
Trip Meter/Odometer/Speedometer
28
Fuel Meter/Tachometer/Turn Signal Indicator Lamp
28
Neutral Indicator Lamp/High Beam Indicator Lamp
28
Left Handle Switch (Comet 250R and Comet 125R)
29
Clutch Lever/Pass Switch
29
Dimmer Switch/Turn Signal Switch
29
Horn Switch
29
Right Handle Switch (Comet 250R and Comet 125R)
30
Engine Stop Switch
30
Front Brake Lever/Throttle Grip
30
Light Switch
30
Starter Switch
31
Carburetor Choke Lever
32
Rear Brake Pedal
32
Gearshift Lever
33
Footrests
34
Gearshift Link Rod for Comet 250R and Comet 125R's Optional Parts
34
Side Stand
35
Seat Lock
36
Trunk
37
Rear Shock Absorber
37
Gasoline
38
Engine Oil/Engine Oil Level Check
39
Engine Oil and Filter Change
39
Engine Oil Capacity Chart
39
Oil Filter Installation
41
Riding Tips
42
Starting the Engine
42
Starting off
44
Using the Transmission
45
Riding on Hills
45
Stopping and Parking
46
Break-In
47
Inspection before Riding
49
Periodic Maintenance
50
Lubrication Points
50
Lubrication Points Diagram
51
Engine Maintenance Chart
52
Chassis Maintenance Chart
52
Inspection and Maintenance
53
Tool Kit
53
Engine Oil/Fuel Hose/Gasoline Inspection
53
Front Fork Inspection
54
Rear Shock Absorber Inspection
54
Inspection of Battery Solution Level
54
Clean of Battery Terminal
55
Air Cleaner Inspection
55
Air Cleaner Oil Drain Plug Inspection
57
Spark Plug Inspection and Replacement
57
Carburetor Inspection
58
Idling Speed
58
Throttle Cable Adjustment
59
Clutch Cable Inspection
59
Clutch Cable Adjustment
60
Drive Chain Inspection
60
Drive Chain Adjustment
61
Drive Chain Cleaning and Oiling
62
Brakes Inspection
63
Brake Fluid
63
Brake Pads
64
Brake Disk Inspection
65
Front/Rear Brake Fluid Supply
65
Front/Rear Brake Lamp Switch
65
Tire Inspection
66
Tire Pressure
66
Cracks and Cuts on Tires
66
Tire Tread Condition
67
Rear Axle Nut
67
Tire Replacement
67
Replacement of the Lamp
68
Head Lamp Replacement
69
Turn Signal/Tail/Brake Lamp Replacement
70
License Plate Lamp Replacement
71
Fuse Replacement
71
Troubleshooting
72
When the Engine Refuses to Start/Engine Staling
72
Cleaning the Vehicle
73
Inspection after Cleaning
73
Label
74
Specifications - Comet 250R and Comet 250
77
Specifications - Comet 125R and Comet 125
79

HYOSUNG COMET 250 - SERVICE User Manual (82 pages)

HYOSUNG Bike

Brand: HYOSUNG | Category: Motorcycle | Size: 3 MB

Consumer Information
6
Table of Contents
12
1 Serial Number Location

14
2 Fuel and Oil Recommendation

15
- Engine Oil
  15
3 Names of each Parts

16
4 Names of each Parts

19
5 Controls

22
- Ignition Switch
  22
- Ignition Key
  22
- Instrument Panel ( & )
  23
- Instrument Panel ( & )
  27
- Left Handle Switch
  28
- Right Handle Switch
  29
- Carburetor Choke Lever
  31
- Rear Brake Pedal
  31
- Gearshift Lever
  32
- Footrests
  33
- Side Stand
  34
- Seat Lock
  35
- Trunk
  36
- Rear Shock Absorber
  36
6 Supply of Gasoline and Engine Oil

37
- Gasoline
  37
7 Riding Tips

41
- Starting the Engine
  41
- Starting off
  43
- Using the Transmission
  44
- Riding on Hills
  44
- Stopping and Parking
  45
  - Inspection before Riding
    48
  - Periodic Maintenance
    49
  - Inspection and Maintenance
    52
  - Air Cleaner
    54
  - Spark Plug
    56
  - Clutch Cable
    58
  - Specifications
    76
  - Reporting of Safety Defects
    80

HYOSUNG COMET 250 - SERVICE Manual (80 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 4 MB

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HYOSUNG COMET 250 - SERVICE Manual (80 pages)

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