GEA Hilge CONTRA II ADAPTA Manuals

Manuals and User Guides for GEA Hilge CONTRA II ADAPTA. We have 1 GEA Hilge CONTRA II ADAPTA manual available for free PDF download: Operating Instructions Manual

GEA Hilge CONTRA II ADAPTA Operating Instructions Manual (96 pages)

Hygienic Pump

Brand: GEA | Category: Water Pump | Size: 7 MB

Table of Contents
5
General
9
Information about this Document
9
Manufacturer Address
9
Customer Service
9
EU Declaration of Conformity for Machines
10
Safety
11
Intended Use
11
Pumped Fluids
11
Minimum Flow Rate
11
Minimum Flow Rates in Explosive Atmospheres
11
Connections and Piping
11
Switching Frequency
11
Types
11
Safety Precautions in These Operating Instructions
11
Explanation of the Safety Symbols Used
13
Safety Instructions for the Company/Operator
13
Dangers of Non-Compliance with Safety Information
14
Safety-Conscious Work Behaviour
14
Unauthorised Modification and Ordering of Spare Parts
14
Staff Qualifications and Training
15
Safety Equipment
15
Possible Residual Hazards
15
Description
17
Pump Overview
17
Standard Version Applications
18
Hygienic Design Applications
18
Pump Name
18
Type Plate
18
Transport and Storage
20
Special Personnel Qualification for Transport and Storage
20
Safety Precautions for Transport and Storage
20
Safety Instructions for Transporting the Pump
20
Attachment Points for Lifting Loads
20
Storage of the Pump
20
Dimensions / Weights
21
Unpacking the Pump
22
Disposal of Packaging Material
22
Technical Data
23
Serial Number
23
Performance Data
23
Noise Emissions
23
Maximum Operating Temperatures
24
Maximum Operating Pressure
24
Resistance of Sealing Materials
25
Assembly and Installation
26
Safety Precautions for Setup, Installation, and Connection
26
Mechanical Seals in Tandem Arrangement
28
Mechanical Seals in Back-To-Back Arrangement
28
Vertically Installed Pumps
28
Special Personnel Qualification
28
Setup, Installation, and Connection
28
Checking Smooth Running of the Impeller
29
Setting up and Aligning the Pump Unit
29
Installation in the Piping System
30
Space Requirements
30
Noise and Vibration Damping
31
Using the Mechanical Seal
33
Flush Connections for Double Mechanical Seals (Optional)
34
Flushing Fluid (Optional)
34
Double Mechanical Seals (Optional)
34
Electrical Connection
37
Star Connection
37
Delta Connection
37
Frequency Converter Operation
37
Checking the Direction of Rotation after Connecting
38
Earthing
39
Commissioning
40
Special Personnel Qualification
40
Safety Instructions for Commissioning
40
Commissioning / Initial Startup
40
Checking Conditions of Use
40
Vent Pump
41
Commissioning of the Pump
41
Functional Testing of the Mechanical Seal
42
Cleaning
43
Special Personnel Qualification
43
Safety Instructions
43
Cip
44
Sip
45
Manual Exterior Cleaning
45
Maintenance / Servicing
46
Safety Instructions for Maintenance and Repair
46
Special Personnel Qualification
46
Pump Maintenance
46
Inspections
46
Replacement of O-Rings
46
Maintenance Intervals
47
Maintenance of the ADAPTA Bearing
47
Bearing Housing Design Sizes 1 and 2
47
Bearing Housing Design Size 3
48
Bearing Replacement
48
Premature Bearing Replacement
48
Grease Filling
49
Roller Bearing Greases
49
Maintenance of the Motor
50
Malfunctions / Repairs
51
Special Personnel Qualification
51
Safety Instructions
51
Malfunctions and Remedies
52
Repair
53
Repair Order
53
GEA Hilge Assembly Tool Kit
55
Contents and Use
55
Parts Overview
56
Parts Overview of ADAPTA Bearing Housing Sizes 1 and 2
57
Parts Overview ADAPTA Bearing Housing Size 3
58
Parts Overview of Coupling and Motor
59
Disassemble the Pump
59
Installation Instructions
60
Cleaning the Components before Assembly
60
Installing ADAPTA Bearing Housing Size 1 and 2
61
Installing ADAPTA Bearing Housing BG
66
Fasten Discharge Casing - Simple Mechanical Seal
72
Installing Single Conical Spring Mechanical Seal
73
Installing the Single Mechanical Seal - Spring Encapsulated (Hygiene)
75
Installing Double Mechanical Seal
77
Installing Tandem Double Mechanical Seal
82
Installing Double Mechanical Seal in Back-To-Back Position
84
Installing Impeller and Housing
86
Decommissioning
93
Special Personnel Qualification
93

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GEA Hilge CONTRA II ADAPTA Operating Instructions Manual (96 pages)

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