GEA Hilge HYGIA CN Manuals

Manuals and User Guides for GEA Hilge HYGIA CN. We have 1 GEA Hilge HYGIA CN manual available for free PDF download: Original Operating Instruction

GEA Hilge HYGIA CN Original Operating Instruction (90 pages)

Centrifugal pump

Brand: GEA | Category: Water Pump | Size: 5 MB

Table of Contents
5
General
9
Information about this Document
9
Manufacturer Address
9
Customer Service
9
EU Declaration of Conformity for Machines
10
Safety
11
Intended Use
11
Pumped Fluids
11
Minimum Flow Rate
11
Minimum Flow Rates in Explosive Atmospheres
11
Connections and Piping
11
Switching Frequency
11
Types
11
Safety Precautions in These Operating Instructions
11
Explanation of the Safety Symbols Used
13
Safety Instructions for the Company/Operator
13
Dangers of Non-Compliance with Safety Information
14
Safety-Conscious Work Behaviour
14
Unauthorised Modification and Ordering of Spare Parts
14
Staff Qualifications and Training
15
Safety Equipment
15
Possible Residual Hazards
15
Description
17
Pump Overview
17
Standard Version Applications
17
Hygienic Design Applications
18
Pump Name
18
Type Plate
18
Transport and Storage
19
Special Personnel Qualification for Transport and Storage
19
Safety Precautions for Transport and Storage
19
Dimensions / Weights
20
Unpacking the Pump
20
Disposal of Packaging Material
21
Technical Data
22
Serial Number
22
Performance Data
22
Noise Emissions
22
Maximum Operating Temperatures
23
Maximum Operating Pressure
23
Resistance of Sealing Materials
23
Assembly and Installation
25
Safety Precautions for Setup, Installation, and Connection
25
Mechanical Seals in Tandem Arrangement
27
Mechanical Seals in Back-To-Back Arrangement
27
Vertically Installed Pumps
27
Special Personnel Qualification
27
Setup, Installation, and Connection
27
Checking Smooth Running of the Impeller
28
Setting up and Aligning the Pump Unit
28
Aligning the Coupling
28
Permissible Displacement Values for Flender Couplings
30
Permissible Displacement Values for KTR Rotex, DKM
32
Installation in the Piping System
33
Space Requirements
34
Noise and Vibration Damping
34
Using the Mechanical Seal
36
Flush Connections for Double Mechanical Seals (Optional)
36
Flushing Fluid (Optional)
37
Double Mechanical Seals (Optional)
37
Defective Shaft Seal
39
Electrical Connection
39
Star Connection
39
Delta Connection
40
Frequency Converter Operation
40
Checking the Direction of Rotation after Connecting
40
Earthing
41
Commissioning
42
Special Personnel Qualification
42
Safety Instructions for Commissioning
42
Commissioning / Initial Startup
42
Checking Conditions of Use
42
Commissioning of the Pump
42
Functional Testing of the Mechanical Seal
43
Cleaning
44
Special Personnel Qualification
44
Safety Instructions
44
Cip
45
Sip
46
Maintenance / Servicing
47
Safety Instructions for Maintenance and Repair
47
Special Personnel Qualification
47
Pump Maintenance
47
Inspektionen
47
Replacement of O-Rings
48
Maintenance Intervals
48
Maintenance of the CN Bearing
48
Structure of the CN Bearing Support
48
Bearing Replacement
49
Premature Bearing Replacement
49
Lubricating the Bearings
49
Relubrication
49
Roller Bearing Greases
50
Maintenance of the Motor
51
Malfunctions / Repairs
52
Special Personnel Qualification
52
Safety Instructions
52
Malfunctions and Remedies
53
Repair
54
Repair Order
54
GEA Hilge Assembly Tool Kit
56
Contents and Use
56
Parts Overview
57
Parts Overview CN Bearing Support
58
Parts Overview of Coupling and Motor
59
Installation Instructions
59
Installing CN Bearing Support Size 1 and 2
60
Install Coupling
61
Installing Single Mechanical Seal
63
Determining Gap Size on HYGIA
64
Installing Single Conical Spring Mechanical Seal
66
Installing the Single Mechanical Seal - Spring Encapsulated (Hygiene)
68
Installing Double Mechanical Seal
70
Installing Tandem Double Mechanical Seal
75
Installing Double Mechanical Seal in Back-To-Back Position
77
Installing Impeller and Housing
79
Decommissioning
85
Special Personnel Qualification
85
Safety Instructions
85
Temporary Decommissioning
85
Disposal
85

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GEA Hilge HYGIA CN Original Operating Instruction (90 pages)

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