GEA Hilge HYGIA H ADAPTA Manuals

Manuals and User Guides for GEA Hilge HYGIA H ADAPTA. We have 1 GEA Hilge HYGIA H ADAPTA manual available for free PDF download: Operating Instructions Manual

GEA Hilge HYGIA H ADAPTA Operating Instructions Manual (88 pages)

Hygienic Pumps

Brand: GEA | Category: Water Pump | Size: 7 MB

Table of Contents
5
General
7
Information about this Document
7
Manufacturer Address
7
Customer Service
7
EU Declaration of Conformity for Machines
8
Safety
9
Intended Use
9
Pumped Fluids
9
Minimum Flow Rate
9
Minimum Flow Rates in Explosive Atmospheres
9
Connections and Piping
9
Switching Frequency
9
Types
9
Hygiene Classification
9
Safety Precautions in These Operating Instructions
10
Explanation of the Safety Symbols Used
11
Safety Instructions for the Company/Operator
11
Dangers of Non-Compliance with Safety Information
12
Safety-Conscious Work Behaviour
12
Unauthorised Modification and Ordering of Spare Parts
12
Staff Qualifications and Training
13
Safety Equipment
13
Possible Residual Hazards
13
Description
15
Pump Overview
15
Standard Version Applications
15
Hygienic Design Applications
16
Pump Name
16
Type Plate
16
Transport and Storage
17
Special Personnel Qualification for Transport and Storage
17
Safety Precautions for Transport and Storage
17
Dimensions / Weights
18
Unpacking the Pump
18
Disposal of Packaging Material
18
Technical Data
19
Serial Number
19
Performance Data
19
Noise Emissions
19
Maximum Operating Temperatures
20
Maximum Operating Pressure
20
Assembly and Installation
21
Safety Precautions for Setup, Installation, and Connection
21
Special Personnel Qualification
23
Setup, Installation, and Connection
23
Checking Smooth Running of the Impeller
23
Setting up and Aligning the Pump Unit
23
Installation in the Piping System
24
Space Requirements
24
Noise and Vibration Damping
25
Using the Mechanical Seal
27
Flush Connections for Double Mechanical Seals (Optional)
27
Flushing Fluid (Optional)
27
Double Mechanical Seals (Optional)
28
Electrical Connection
29
Star Connection
29
Delta Connection
29
Frequency Converter Operation
30
Checking the Direction of Rotation after Connecting
30
Commissioning
33
Special Personnel Qualification
33
Safety Instructions for Commissioning
33
Commissioning / Initial Startup
33
Checking Conditions of Use
33
Commissioning of the Pump
33
Functional Testing of the Mechanical Seal
34
Cleaning
35
Special Personnel Qualification
35
Safety Instructions
35
Cip
36
Sip
37
Manual Exterior Cleaning
37
Maintenance / Servicing
38
Safety Instructions for Maintenance and Repair
38
Special Personnel Qualification
38
Pump Maintenance
38
Inspections
38
Replacement of O-Rings
38
Maintenance Intervals
39
Maintenance of the ADAPTA Bearing
39
Bearing Housing Design Sizes 1 and 2
39
Bearing Housing Design Size 3
40
Bearing Replacement
40
Premature Bearing Replacement
40
Grease Filling
41
Roller Bearing Greases
41
Maintenance of the Motor
42
Malfunctions / Repairs
43
Special Personnel Qualification
43
Safety Instructions
43
Malfunctions and Remedies
44
Repair
45
Repair Order
45
GEA Hilge Assembly Tool Kit
46
Contents and Use
46
Parts Overview
47
Parts Overview of ADAPTA Bearing Housing Sizes 1 and 2
48
Parts Overview ADAPTA Bearing Housing Size 3
49
Parts Overview of Coupling and Motor
50
Disassemble the Pump
50
Installation Instructions
51
Cleaning the Components before Assembly
51
Installing ADAPTA Bearing Housing Size 1 and
52
Installing ADAPTA Bearing Housing BG
57
Installing Single Mechanical Seal
63
Determining the Gap Size
64
Installing Single Mechanical Seal
66
Installing the Single-Flushed Mechanical Seal
68
Installing the Double Mechanical Seal Tandem
73
Installing the Impeller and Housing
79
Decommissioning
84
Special Personnel Qualification
84
Safety Instructions
84
Temporary Decommissioning
84
Disposal
84
Appendix
85
Certificate of Non-Objection
86

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GEA Hilge HYGIA H ADAPTA Operating Instructions Manual (88 pages)

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