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Hilge HYGIA ADAPTA
GEA Hilge HYGIA ADAPTA Manuals
Manuals and User Guides for GEA Hilge HYGIA ADAPTA. We have
2
GEA Hilge HYGIA ADAPTA manuals available for free PDF download: Operating Instructions Manual, Operating Instruction
GEA Hilge HYGIA ADAPTA Operating Instructions Manual (120 pages)
Hygienic pumps
Brand:
GEA
| Category:
Water Pump
| Size: 8 MB
Table of Contents
Table of Contents
3
General
7
Information about the Document
7
Purpose and Structure of the Document
7
Design Elements
7
Reading Obligation and Storage
8
Respective Documents
8
Manufacturer Address
8
Customer Service
8
Declarations of Conformity
8
EC-Declaration of Conformity
8
UKCA Declaration of Conformity
10
Safety
11
Intended Use
11
Pumped Fluids
11
Connections and Pipelines
11
Types
11
Starting Frequency
11
Modification
11
Structure of Warning Notices
12
Preceding Warning Notices
12
Integrated Warning Notices
12
Signal Words
12
Personnel Qualification
13
General Safety Instructions
13
General Hazard
13
Mechanical Hazard
14
Electrical Hazard
14
Thermal Hazard
15
Hazard Caused by Noise
15
Hazard through Vibration
15
Radiation Hazard
15
Hazard Due to Operating Environment
16
Ergonomic Hazard
16
Hazard through Hazardous Substances
16
Personal Protective Equipment
16
Safety Devices
17
Residual Hazards
17
Safety Signs
17
Emergency Measures
18
Description
19
Structure and Function
19
Component Overview
19
Structure and Quality
19
Areas of Application
20
Hygienic Design Applications
20
Pump Denomination
20
ADAPTA Bearing
20
Signs
22
Protective Devices
22
Technical Data
23
Type Plate
23
Weights
23
Torques
27
Serial Number
28
Performance Specifications
28
Noise Emissions
28
Operating Temperatures
29
Maximum Media Temperatures
29
Ambient Temperatures
29
Maximum Operating Pressure
29
Resistance of Sealing Materials
30
Minimum Flow Rate
31
Roller Bearing Greases and Grease Quantities
31
Storage and Transport
35
Storage
35
Transport Aids
35
Transport
35
Assembly and Installation
37
Requirements on the Place of Use
37
Reducing Noises and Vibration
39
Assembly Preparations
41
Set-Up, Assembly, Connection
42
Installation in the Piping System
43
Mechanical Seal
43
Double Mechanical Seal (Optional)
45
Connecting the Pump to the Power Supply
47
Operator-Side Pre-Requisites Equipotential Bonding
47
Connecting Frequency Inverter
51
Commissioning
53
Preparing Commissioning
53
Operating Conditions
53
Initial Start-Up
54
Restarting
55
Monitoring Operation
55
Shutdown
55
Cleaning
57
General
57
CIP Cleaning
57
SIP Cleaning
58
Cleaning at Standstill
59
Maintenance
61
Maintenance and Inspection
61
Maintenance Schedule
62
Maintenance Jobs
63
Dismantling
64
Assembly
65
Installation Instructions
73
Installing ADAPTA Bearing Housing Size 1 and
74
Installing ADAPTA Bearing Housing Size
79
Mounting Housing Cover
86
Determining the Gap Size
87
Installing Single Mechanical Seal
90
Installing the Single Encapsulated Mechanical Seal
92
Installing Double Mechanical Seal
93
Install Impeller
103
Installing Pump Casing
107
Installing the Safety Guards
110
Malfunctions
111
Faults and Remedies
111
Decommissioning, Dismantling and Disposal
115
Decommissioning
115
Dismantling
115
Disposal
116
Annex
117
Clearance Certificate
117
Abbreviations and Terms
118
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GEA Hilge HYGIA ADAPTA Operating Instruction (96 pages)
Hygienic Pumps
Brand:
GEA
| Category:
Water Pump
| Size: 7 MB
Table of Contents
Table of Contents
5
General
9
Customer Service
9
Safety
10
Information about this Document
9
Manufacturer Address
9
Connections and Piping
10
Hygiene Classification
10
Intended Use
10
Minimum Flow Rate
10
Minimum Flow Rates in Explosive Atmospheres
10
Pumped Fluids
10
Switching Frequency
10
Types
10
Safety Precautions in These Operating Instructions
11
Explanation of the Safety Symbols Used
12
Safety Instructions for the Company/Operator
12
Dangers of Non-Compliance with Safety Information
13
Safety-Conscious Work Behaviour
13
Unauthorised Modification and Ordering of Spare Parts
13
Safety Equipment
14
Description
15
Staff Qualifications and Training
14
Pump Overview
15
Standard Version Applications
15
Hygienic Design Applications
16
Motor Versions
16
Transport and Storage
18
Pump Name
16
Type Plate
16
Safety Precautions for Transport and Storage
18
Special Personnel Qualification for Transport and Storage
18
Dimensions / Weights
19
Unpacking the Pump
20
Disposal of Packaging Material
21
Technical Data
22
Noise Emissions
22
Performance Data
22
Serial Number
22
Maximum Operating Pressure
23
Maximum Operating Temperatures
23
Resistance of Sealing Materials
23
Assembly and Installation
25
Safety Precautions for Setup, Installation, and Connection
25
Mechanical Seals in Back-To-Back Arrangement
27
Mechanical Seals in Tandem Arrangement
27
Setup, Installation, and Connection
27
Special Personnel Qualification
27
Vertically Installed Pumps
27
Checking Smooth Running of the Impeller
28
Setting up and Aligning the Pump Unit
28
Installation in the Piping System
29
Space Requirements
29
Noise and Vibration Damping
30
Using the Mechanical Seal
32
Flush Connections for Double Mechanical Seals (Optional)
33
Flushing Fluid (Optional)
33
Double Mechanical Seals (Optional)
33
Defective Shaft Seal
36
Checking the Direction of Rotation after Connecting
36
Connect NEMA Motors
36
Electrical Connection
36
Frequency Converter Operation
36
Earthing
37
Earthing the Motor
37
Earthing the Machine Pad Support
37
Commissioning
38
Checking Conditions of Use
38
Commissioning / Initial Startup
38
Commissioning of the Pump
38
Safety Instructions for Commissioning
38
Special Personnel Qualification
38
Functional Testing of the Mechanical Seal
39
Cleaning
40
Safety Instructions
40
Special Personnel Qualification
40
Cip
41
Manual Exterior Cleaning
42
Maintenance / Servicing
43
Sip
42
Inspections
43
Replacement of O-Rings
43
Pump Maintenance
43
Safety Instructions for Maintenance and Repair
43
Special Personnel Qualification
43
Bearing Carrier Structure Sizes 1 and 2
44
Maintenance Intervals
44
Maintenance of the ADAPTA Bearing
44
Bearing Replacement
45
Bearing Structure Carrier Size 3
45
Premature Bearing Replacement
45
Grease Filling
46
Roller Bearing Greases
46
Maintenance of the Motor
47
Malfunctions / Repairs
48
Safety Instructions
48
Special Personnel Qualification
48
Malfunctions and Remedies
49
Repair
50
Repair Order
50
GEA Hilge Assembly Tool Kit
52
Contents and Use
52
Parts Overview
53
Parts Overview of ADAPTA Bearing Support Sizes 1 and 2
54
Parts Overview ADAPTA Bearing Support Size 3
55
Parts Overview of Coupling and Motor
56
Installation Instructions
57
Cleaning the Components before Assembly
57
Installing ADAPTA Bearing Supports Size 1 and 2
58
Installing ADAPTA Bearing Support BG 3
63
Installing Single Mechanical Seal
69
Determining Gap Size on HYGIA
70
Installing Single Conical Spring Mechanical Seal
72
Installing the Single Mechanical Seal - Spring Encapsulated (Hygiene)
74
Installing Double Mechanical Seal
76
Installing Tandem Double Mechanical Seal
81
Installing Double Mechanical Seal in Back-To-Back Position
83
Installing Impeller and Housing
85
Installing the Wear Inserts
91
Decommissioning
92
Safety Instructions
92
Special Personnel Qualification
92
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