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Frymaster OCF30 Series Manuals
Manuals and User Guides for Frymaster OCF30 Series. We have
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Frymaster OCF30 Series manuals available for free PDF download: Service & Parts Manual, Installation & Operation Manual
Frymaster OCF30 Series Service & Parts Manual (102 pages)
Brand:
Frymaster
| Category:
Fryer
| Size: 4.24 MB
Table of Contents
Table of Contents
4
CHAPTER 1: Service Procedures
7
Functional Description
7
The Electronic Ignition System
7
Interface Board
8
Thermostats
10
Accessing Fryers for Servicing
10
Cleaning the Gas Valve Vent Tube
11
Checking the Burner Manifold Gas Pressure
11
Measuring Flame Current
12
Replacing Fryer Components
13
Replacing the Controller or the Controller Wiring Harness
13
Replacing the Interface Board
14
Replacing an Ignition Module
14
Replacing an Ignitor Assembly
14
Replacing or Cleaning a Combustion Air Blower
15
Adjusting the Air/Gas Mixture
16
Replacing a Gas Valve
17
Replacing a Burner Assembly
18
Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve
19
Replacing the Frypot
19
Replacing Frypot Insulation And/Or Upper Burner Rails
20
Troubleshooting and Problem Isolation
23
Ignition Failure
23
Improper Burner Function
23
Improper Temperature Control
23
Filtration Malfunction
23
Leakage
27
Basket Lift Malfunction
27
Troubleshooting Guides
29
Troubleshooting the 24 VAC Circuit
29
Troubleshooting the Gas Valve
31
Troubleshooting the Temperature Probe
32
Replacing the Transformer, Reset Switch or Filter Relay
32
Probe Resistance Chart
33
ATO (Automatic Top-Off) Service Procedures
33
Ato
33
ATO (Automatic Top-Off) Board Positions and Harnesses
36
Replacing the ATO Board, Pump Relay or Transformer
37
Replacing the ATO Pump
37
Replacing the ATO Solenoid
37
Control Power Reset
38
Testing ATO RTD Probes
38
Replacing ATO Probe
38
Service Required Errors
41
Error Log Codes
42
3000 Menu Summary Tree
43
3000 Controller Pin Positions and Harnesses
44
Loading and Updating Software Procedures
45
Principal Wiring Connections
46
Wiring Diagrams
47
FPGL230/430 Wiring 120V, CE and Export
47
FPGL230/430 Wiring 250V Australia
48
FPGL330 Wiring120V, CE and Export
49
Modular Basket Lift (100/120V)
52
Modular Basket Lift (208/250V)
53
Simplified Wiring Diagrams
55
FPGL30 Series Simplified Wiring
58
FPGL30 Series Data Network Flowchart
59
Shortening Melting Unit Wiring Diagram Prior to Mar 2012
60
Shortening Melting Unit Wiring Diagram after to Mar 2012
61
FPGL230/430 Wiring 120V, CE and Export Bulk Oil
62
FPGL230/430 Wiring 250V Australia Bulk Oil
63
FPGL330 Wiring 120V, CE and Export Bulk Oil
64
FPGL330 Wiring 250V Australia Bulk Oil
65
Bulk Oil Box Wiring Diagram
66
Capable Controls Ignition Module Wiring Diagrams
67
CHAPTER 2: Parts List
68
Accessories
68
Doors, Sides, Flue Caps, Top Caps and Casters
71
Drain System Components
72
Drain Valves and Associated Parts
72
Drain Tube Sections and Associated Parts
73
Electronics and Electrical Components
74
Component Boxes
75
Transformer Boxes
77
Wiring
79
Main Wiring Harnesses
79
3000 And ATO Wiring Harnesses
80
Frypots and Associated Components
81
Full-Vat Frypot Components
81
Dual-Vat Frypot Components
83
Frypot Probes and Thermostats
85
Gas Valves, Supply and Combustion System Components
86
Filtration System Components
88
Filter Pump, Motor and Associated Components
89
Frypot Assemblies and Associated Parts
90
Oil Return System Components
91
ATO (Auto Top-Off) Components
92
JIB (Jug in Box) Cradle, JIB Cap and Pick up Assembly
92
ATO (Automatic Top-Off) Pump Assembly
93
ATO Top off Manifolds and Components
94
Shortening Melting Unit
95
Bulk Oil Relay Box and Switch
96
Bulk Oil Plumbing
97
Bulk Oil Dispose Waste Valve
98
Wiring Connectors, Pin Terminals and Tools
99
Fasteners
100
Advertisement
Frymaster OCF30 Series Service & Parts Manual (102 pages)
Brand:
Frymaster
| Category:
Fryer
| Size: 4.24 MB
Table of Contents
Table of Contents
4
CHAPTER 1: Service Procedures
7
Functional Description
7
The Electronic Ignition System
7
Interface Board
8
Thermostats
10
Accessing Fryers for Servicing
10
Cleaning the Gas Valve Vent Tube
11
Checking the Burner Manifold Gas Pressure
11
Measuring Flame Current
12
Replacing Fryer Components
13
Replacing the Controller or the Controller Wiring Harness
13
Replacing the Interface Board
14
Replacing an Ignition Module
14
Replacing an Ignitor Assembly
14
Replacing or Cleaning a Combustion Air Blower
15
Adjusting the Air/Gas Mixture
16
Replacing a Gas Valve
17
Replacing a Burner Assembly
18
Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve
19
Replacing the Frypot
19
Replacing Frypot Insulation And/Or Upper Burner Rails
20
Troubleshooting and Problem Isolation
23
Ignition Failure
23
Improper Burner Function
23
Improper Temperature Control
23
Filtration Malfunction
23
Leakage
27
Basket Lift Malfunction
27
Troubleshooting Guides
29
Troubleshooting the 24 VAC Circuit
29
Troubleshooting the Gas Valve
31
Troubleshooting the Temperature Probe
32
Replacing the Transformer, Reset Switch or Filter Relay
32
Probe Resistance Chart
33
ATO (Automatic Top-Off) Service Procedures
33
Ato
33
ATO (Automatic Top-Off) Board Positions and Harnesses
36
Replacing the ATO Board, Pump Relay or Transformer
37
Replacing the ATO Pump
37
Replacing the ATO Solenoid
37
Control Power Reset
38
Testing ATO RTD Probes
38
Replacing ATO Probe
38
Service Required Errors
41
Error Log Codes
42
3000 Menu Summary Tree
43
3000 Controller Pin Positions and Harnesses
44
Loading and Updating Software Procedures
45
Principal Wiring Connections
46
Wiring Diagrams
47
FPGL230/430 Wiring 120V, CE and Export
47
FPGL230/430 Wiring 250V Australia
48
FPGL330 Wiring120V, CE and Export
49
Modular Basket Lift (100/120V)
52
Modular Basket Lift (208/250V)
53
Simplified Wiring Diagrams
55
FPGL30 Series Simplified Wiring
58
FPGL30 Series Data Network Flowchart
59
Shortening Melting Unit Wiring Diagram Prior to Mar 2012
60
Shortening Melting Unit Wiring Diagram after to Mar 2012
61
FPGL230/430 Wiring 120V, CE and Export Bulk Oil
62
FPGL230/430 Wiring 250V Australia Bulk Oil
63
FPGL330 Wiring 120V, CE and Export Bulk Oil
64
FPGL330 Wiring 250V Australia Bulk Oil
65
Bulk Oil Box Wiring Diagram
66
Capable Controls Ignition Module Wiring Diagrams
67
CHAPTER 2: Parts List
68
Accessories
68
Doors, Sides, Flue Caps, Top Caps and Casters
71
Drain System Components
72
Drain Valves and Associated Parts
72
Drain Tube Sections and Associated Parts
73
Electronics and Electrical Components
74
Component Boxes
75
Transformer Boxes
77
Wiring
79
Main Wiring Harnesses
79
3000 And ATO Wiring Harnesses
80
Frypots and Associated Components
81
Full-Vat Frypot Components
81
Dual-Vat Frypot Components
83
Frypot Probes and Thermostats
85
Gas Valves, Supply and Combustion System Components
86
Filtration System Components
88
Filter Pump, Motor and Associated Components
89
Oil Return System Components
91
ATO (Auto Top-Off) Components
92
JIB (Jug in Box) Cradle, JIB Cap and Pick up Assembly
92
ATO (Automatic Top-Off) Pump Assembly
93
ATO Top off Manifolds and Components
94
Shortening Melting Unit
95
Bulk Oil Relay Box and Switch
96
Bulk Oil Plumbing
97
Bulk Oil Dispose Waste Valve
98
Wiring Connectors, Pin Terminals and Tools
99
Fasteners
100
Frymaster OCF30 Series Service & Parts Manual (102 pages)
Oil Conserving Fryer GAS FRYERS
Brand:
Frymaster
| Category:
Fryer
| Size: 4.99 MB
Table of Contents
Table of Contents
4
CHAPTER 1: Service Procedures
7
Functional Description
7
The Electronic Ignition System
7
Interface Board
8
Thermostats
10
Accessing Fryers for Servicing
10
Cleaning the Gas Valve Vent Tube
11
Checking the Burner Manifold Gas Pressure
11
Measuring Flame Current
12
Replacing Fryer Components
13
Replacing the Controller or the Controller Wiring Harness
13
Replacing the Interface Board
14
Replacing an Ignition Module
14
Replacing an Ignitor Assembly
14
Replacing or Cleaning a Combustion Air Blower
15
Adjusting the Air/Gas Mixture
16
Replacing a Gas Valve
17
Replacing a Burner Assembly
18
Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve
19
Replacing the Frypot
19
Replacing Frypot Insulation And/Or Upper Burner Rails
20
Troubleshooting and Problem Isolation
23
Ignition Failure
23
Improper Burner Function
23
Improper Temperature Control
23
Filtration Malfunction
23
Leakage
27
Basket Lift Malfunction
27
Troubleshooting Guides
29
Troubleshooting the 24 VAC Circuit
29
Troubleshooting the Gas Valve
31
Troubleshooting the Temperature Probe
32
Replacing the Transformer, Reset Switch or Filter Relay
32
Probe Resistance Chart
33
ATO (Automatic Top-Off) Service Procedures
33
Ato
33
ATO (Automatic Top-Off) Board Positions and Harnesses
36
Replacing the ATO Board, Pump Relay or Transformer
37
Replacing the ATO Pump
37
Replacing the ATO Solenoid
37
Control Power Reset
38
Testing ATO RTD Probes
38
Replacing ATO Probe
38
Service Required Errors
41
Error Log Codes
42
3000 Menu Summary Tree
43
3000 Controller Pin Positions and Harnesses
44
Loading and Updating Software Procedures
45
Principal Wiring Connections
46
Wiring Diagrams
47
FPGL230/430 Wiring 120V, CE and Export
47
FPGL230/430 Wiring 250V Australia
48
FPGL330 Wiring120V, CE and Export
49
Modular Basket Lift (100/120V)
52
Modular Basket Lift (208/250V)
53
Simplified Wiring Diagrams
55
FPGL30 Series Simplified Wiring
58
FPGL30 Series Data Network Flowchart
59
Shortening Melting Unit Wiring Diagram Prior to Mar 2012
60
Shortening Melting Unit Wiring Diagram after to Mar 2012
61
FPGL230/430 Wiring 120V, CE and Export Bulk Oil
62
FPGL230/430 Wiring 250V Australia Bulk Oil
63
FPGL330 Wiring 120V, CE and Export Bulk Oil
64
FPGL330 Wiring 250V Australia Bulk Oil
65
Bulk Oil Box Wiring Diagram
66
Capable Controls Ignition Module Wiring Diagrams
67
CHAPTER 2: Parts List
68
Accessories
68
Doors, Sides, Flue Caps, Top Caps and Casters
71
Drain System Components
72
Drain Valves and Associated Parts
72
Drain Tube Sections and Associated Parts
73
Electronics and Electrical Components
74
Component Boxes
75
Transformer Boxes
77
Wiring
79
Main Wiring Harnesses
79
3000 And ATO Wiring Harnesses
80
Frypots and Associated Components
81
Full-Vat Frypot Components
81
Dual-Vat Frypot Components
83
Frypot Probes and Thermostats
85
Gas Valves, Supply and Combustion System Components
86
Filtration System Components
88
Filter Pump, Motor and Associated Components
89
Oil Return System Components
91
ATO (Auto Top-Off) Components
92
JIB (Jug in Box) Cradle, JIB Cap and Pick up Assembly
92
ATO (Automatic Top-Off) Pump Assembly
93
ATO Top off Manifolds and Components
94
Shortening Melting Unit
95
Bulk Oil Relay Box and Switch
96
Bulk Oil Plumbing
97
Bulk Oil Dispose Waste Valve
98
Wiring Connectors, Pin Terminals and Tools
99
Fasteners
100
Advertisement
Frymaster OCF30 Series Service & Parts Manual (68 pages)
Oil Conserving Fryer
Brand:
Frymaster
| Category:
Fryer
| Size: 3.45 MB
Table of Contents
Table of Contents
4
CHAPTER 1: Service Procedures
6
General
6
Replacing a Controller
6
Replacing Component Box Components
6
Replacing a High-Limit Thermostat
8
Replacing a Temperature Probe
8
Replacing a Heating Element
10
Replacing Contactor Box Components
11
Replacing a Frypot
12
Built-In Filtration System Service Procedures
14
Filtration System Problem Resolution
14
Replacing the Filter Motor, Filter Pump and Related Components
15
Replacing the Filter Transformer or Filter Relay
17
Basket Lift Service Procedures
17
ATO (Automatic Top-Off) Service Procedures
19
ATO (Automatic Top-Off) Troubleshooting
20
Testing ATO RTD Probes
21
ATO (Automatic Top-Off) Board Pin Positions and Harnesses
22
Replacing the ATO Board, ATO Pump Relay or Transformer
23
Replacing the ATO Pump
23
Replacing the ATO Solenoids
23
Control Power Reset
24
3000 Controller Service Procedures
24
3000 Controller Troubleshooting
24
3000 Controller Useful Codes
27
Service Required Errors
27
Error Log Codes
28
3000 Menu Summary Tree
29
3000 Controller Pin Positions and Harnesses
30
Loading and Updating Software
31
Interface Board Diagnostic Chart
32
Probe Resistance Chart
33
Wiring Diagrams
33
CHAPTER 2: Parts List
34
Accessories
34
Basket Lift Assembly and Associated Parts
35
Doors, Sides, Tilt Housings, Top Caps and Casters
37
Drain System Components
38
Drain Tube Sections and Associated Parts
38
Drain Valve Assembly
40
Electronics and Wiring Components
41
Component Boxes
41
Contactor Boxes
43
Fuse Boxes
44
Terminal Blocks
45
Heating Element Assemblies and Hardware
46
Element Tube Assemblies
48
Controllers
48
Wiring
49
Contactor Box Wiring Assemblies 12-Pin Dual Vat
49
Contactor Box Wiring Assemblies 12-Pin Full Vat
49
Contactor Box Wiring Assemblies 6-Pin Left Element
50
Contactor Box Wiring Assemblies 9-Pin Right Element
50
Main Wiring Harnesses
51
Component Box, Filter Pump and Basket Lift Wiring Harnesses
52
Component Box to Filter Pump Harness
52
Basket Lift Harness
53
Interface Board to Controller Wiring Harness 15-Pin
53
3000 And ATO Wiring Harnesses
53
Filtration System Components
54
Filter Pump, Motor and Associated Components
55
Frypot Assemblies and Associated Parts
56
Oil Return System Components
57
Auto Top-Off Components
58
Automatic Top-Off Board Assembly
58
JIB Cradle, JIB Cap and Pick-Up Assembly
58
ATO Pump Assembly
59
ATO Top-Off Manifolds
60
Shortening Melting Unit
61
Bulk Oil Relay Box and Switch
62
Bulk Oil Plumbing
63
Bulk Oil Dispose Waste Valve
64
Wiring Connectors, Pin Terminals and Power Cords
65
Fasteners
66
Frymaster OCF30 Series Service & Parts Manual (68 pages)
Oil Conserving Fryer Electric Fryers
Brand:
Frymaster
| Category:
Fryer
| Size: 3.5 MB
Table of Contents
Table of Contents
4
CHAPTER 1: Service Procedures
6
General
6
Replacing a Controller
6
Replacing Component Box Components
6
Replacing a High-Limit Thermostat
8
Replacing a Temperature Probe
8
Replacing a Heating Element
10
Replacing Contactor Box Components
11
Replacing a Frypot
12
Built-In Filtration System Service Procedures
14
Filtration System Problem Resolution
14
Replacing the Filter Motor, Filter Pump and Related Components
15
Replacing the Filter Transformer or Filter Relay
17
Basket Lift Service Procedures
17
ATO (Automatic Top-Off) Service Procedures
19
ATO (Automatic Top-Off) Troubleshooting
20
Testing ATO RTD Probes
21
ATO (Automatic Top-Off) Board Pin Positions and Harnesses
22
Replacing the ATO Board, ATO Pump Relay or Transformer
23
Replacing the ATO Pump
23
Replacing the ATO Solenoids
23
Control Power Reset
24
3000 Controller Service Procedures
24
3000 Controller Troubleshooting
24
3000 Controller Useful Codes
27
Service Required Errors
27
Error Log Codes
28
3000 Menu Summary Tree
29
3000 Controller Pin Positions and Harnesses
30
Loading and Updating Software
31
Interface Board Diagnostic Chart
32
Probe Resistance Chart
33
Wiring Diagrams
33
CHAPTER 2: Parts List
34
Accessories
34
Basket Lift Assembly and Associated Parts
35
Doors, Sides, Tilt Housings, Top Caps and Casters
37
Drain System Components
38
Drain Tube Sections and Associated Parts
38
Drain Valve Assembly
40
Electronics and Wiring Components
41
Component Boxes
41
Contactor Boxes
43
Fuse Boxes
44
Terminal Blocks
45
Heating Element Assemblies and Hardware
46
Element Tube Assemblies
48
Controllers
48
Wiring
49
Contactor Box Wiring Assemblies 12-Pin Dual Vat
49
Contactor Box Wiring Assemblies 12-Pin Full Vat
49
Contactor Box Wiring Assemblies 6-Pin Left Element
50
Contactor Box Wiring Assemblies 9-Pin Right Element
50
Main Wiring Harnesses
51
Component Box, Filter Pump and Basket Lift Wiring Harnesses
52
Component Box to Filter Pump Harness
52
Basket Lift Harness
53
Interface Board to Controller Wiring Harness 15-Pin
53
3000 And ATO Wiring Harnesses
53
Filtration System Components
54
Filter Pump, Motor and Associated Components
55
Frypot Assemblies and Associated Parts
56
Oil Return System Components
57
Auto Top-Off Components
58
Automatic Top-Off Board Assembly
58
JIB Cradle, JIB Cap and Pick-Up Assembly
58
ATO Pump Assembly
59
ATO Top-Off Manifolds
60
Shortening Melting Unit
61
Bulk Oil Relay Box and Switch
62
Bulk Oil Plumbing
63
Bulk Oil Dispose Waste Valve
64
Wiring Connectors, Pin Terminals and Power Cords
65
Fasteners
66
Frymaster OCF30 Series Installation & Operation Manual (54 pages)
Oil Conserving Gas Fryer
Brand:
Frymaster
| Category:
Fryer
| Size: 2.64 MB
Table of Contents
Table of Contents
4
CHAPTER 1: General Information
6
Applicability and Validity
6
Safety Information
6
European Community (CE) Specific Information
7
Equipment Description
8
Installation, Operating, and Service Personnel
8
Definitions
8
Shipping Damage Claim Procedure
9
Parts Ordering and Service Information
9
CHAPTER 2: Installation Instructions
11
General Installation Requirements
11
Clearance and Ventilation
11
National Code Requirements
12
Electrical Grounding Requirements
13
Australian Requirements
13
Caster/Leg Installation
13
Pre-Connection Preparations
13
Connection to Gas Line
15
Converting to Another Gas Type
18
Positioning the Fryer
19
CHAPTER 3: Operating Instructions
21
Controller Operation and Programming
22
Equipment Setup and Start-Up Procedures
22
Setup
22
Lighting the Fryer
23
Shutting the Fryer down
24
Oil Attendant™ Automatic Topoff
25
Prepare the System for Use
25
Install the Oil Reservoir
25
Routine Oil Changes
25
Bulk Oil Systems
26
CHAPTER 4: Filtration Instructions
27
Preparing the Built-In Filtration System for Use
27
Filtration
29
Operation of the Filter
29
Disassembly and Reassembly of the Magnasol Filter
31
Draining and Disposing of Waste Oil
32
CHAPTER 5: Preventive Maintenance
34
Fryer Preventive Maintenance Checks and Service
34
Daily Checks and Service
34
Clean Fryer Cabinet Inside and out
34
Clean the Built-In Filtration System Daily
34
Clean Filter Pan, Detachable Parts and Accessories Daily
35
Weekly Checks and Service
35
Drain and Clean Frypot
35
Boiling out the Frypot
35
Monthly Checks and Service
37
Check 3000 Setpoint Accuracy
37
Quarterly Checks and Service
37
Clean Combustion Air Blower Assembly
37
Semi-Annual Checks and Service
39
Clean Gas Valve Vent Tube
39
Check Burner Manifold Pressure
40
Annual/Periodic System Inspection
40
Fryer
40
Built-In Filtration System
41
CHAPTER 6: Operator Troubleshooting
42
Introduction
42
Troubleshooting
43
Controller and Heating Problems
43
Error Message and Display Problems
44
Basket Lift Problems
45
Filtration Problems
45
Auto Top-Off Problems
45
Error Log Codes
46
High Limit Test
46
Frymaster OCF30 Series Installation & Operation Manual (46 pages)
Oil Conserving Fryer Electric Series Fryers
Brand:
Frymaster
| Category:
Fryer
| Size: 1.54 MB
Table of Contents
Table of Contents
4
CHAPTER 1: Introduction
6
General
6
Safety Information
6
Computer Information
7
European Community (CE) Specific Information
7
Installation, Operating, and Service Personnel
7
Definitions
7
Shipping Damage Claim Procedure
8
Service Information
8
CHAPTER 2: Installation Instructions
9
General Installation Requirements
9
Clearance and Ventilation
10
Electrical Grounding Requirements
10
Australian Requirements
11
Power Requirements
11
Positioning the Fryer
12
Installing the JIB Cradle
12
CHAPTER 3: Operating Instructions
13
Operation
14
Oil Attendant™ Automatic Topoff
15
Install the Oil Reservoir
15
Routine Oil Changes
16
Bulk Oil Systems
16
CHAPTER 4: Filtration Instructions
17
Preparing the Built-In Filtration System for Use
17
Preparation for Use with Magnasol Filter Assembly
18
Filtration
19
Operation of the Filter
19
Disassembly and Reassembly of the Magnasol Filter
21
Draining and Disposing of Waster Oil
22
CHAPTER 5: Preventive Maintenance
24
Cleaning the Fryer
24
Daily Checks and Service
24
Clean the Built-In Filtration System
24
Weekly Checks and Service
25
Clean Frypot and Heating Elements
25
Boiling out the Frypot
25
Clean Detachable Parts and Accessories
26
Monthly Checks and Service
26
Check Controller Setpoint Accuracy
26
Annual/Periodic System Inspection
26
Fryer
26
Built-In Filtration System
27
CHAPTER 6: Operator Troubleshooting
28
Introduction
28
Troubleshooting
29
Controller and Heating Problems
29
Error Message and Display Problems
29
Basket Lift Problems
30
Filtration Problems
31
Auto Top off Problems
31
Error Log Codes
32
High Limit Test
32
CHAPTER 7: Wiring Diagrams
34
Component Wiring Domestic with 3000 Controller
35
Component Wiring Domestic with CM3.5 Controller
36
Contactor Box-Delta Configuration
39
Contactor Box-WYE Configuration
40
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